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Do I have a boost leak?

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Old Aug 30, 2012 | 12:25 AM
  #1  
Pwnm30rdi3's Avatar
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Do I have a boost leak?

I have a 1999 F250 7.3 w/ 6 speed manual.
I just installed brand new 160cc stage 1 injectors with PHP 6-pos.
In my 140hp tune I only see a max of 22-23 psi @ 1150-1200 degrees.
Waste-gate is unplugged and boost fooler is in place.
I black smoke pretty thick in all my tunes.

Any suggestions? As for up-pipe leaks, I don't see any black suit on the firewall.
 
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Old Aug 30, 2012 | 12:27 AM
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Is this a mechanical boost gauge or is it reading from the PCM?
 
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Old Aug 30, 2012 | 12:33 AM
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Originally Posted by BigAlsPSD
Is this a mechanical boost gauge or is it reading from the PCM?
I have the Digital Isspro Gauges.
I spliced the sensor into the rubber hose before the MAP.
 
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Old Aug 30, 2012 | 12:36 AM
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Just wanted to make sure you weren't reading from the PCM as MAP that may have been all that the gauge would read if it were the case.

Honestly boost is not that far off...

Air filter good and clean? Have you tried pressurizing the system and actually looking for leaks? Boost leak detector?
 
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Old Aug 30, 2012 | 12:40 AM
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Originally Posted by BigAlsPSD
Just wanted to make sure you weren't reading from the PCM as MAP that may have been all that the gauge would read if it were the case.

Honestly boost is not that far off...

Air filter good and clean? Have you tried pressurizing the system and actually looking for leaks? Boost leak detector?
6637 Air filter replaced 1,000 miles ago w/ brand new air filter cover.
I have not tried pressurizing the system, how would I go about doing this?

I wasn't sure the amount of pressure I should be looking to reach.
I have to push it really hard to reach that 22-23 PSI.
 
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Old Aug 30, 2012 | 01:21 AM
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made mine from left over 4" exhaust and some IC boot


I would check the obvious first tho. Leaking up pipes. IC boots etc. Should be getting 30psi outta that sucker.
 
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Old Aug 30, 2012 | 02:02 AM
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PVC pipe cap with a schrader valve is the easiest IMO.

Name:  Bost Leak Detector.jpg
Views: 414
Size:  52.9 KB

Here's a thread on the subject.

https://www.ford-trucks.com/forums/1...ctor-pics.html
 
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Old Aug 30, 2012 | 07:26 AM
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You never said anything about a different turbo. Those numbers look pretty standard for a stock turbo.
 
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Old Aug 30, 2012 | 11:56 AM
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Originally Posted by ChunderDownUnder
made mine from left over 4" exhaust and some IC boot


I would check the obvious first tho. Leaking up pipes. IC boots etc. Should be getting 30psi outta that sucker.
You think I should be getting 30psi outta her?

I'll build me a boost leak tester today!
 
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Old Aug 30, 2012 | 12:41 PM
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Originally Posted by sflem849
You never said anything about a different turbo. Those numbers look pretty standard for a stock turbo.
Nah... I can see 27+ with my stage 1 160cc's, dp 120 tune, and I have a wicked wheel. He should be doing better than 22.
 
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Old Aug 30, 2012 | 01:59 PM
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Exhaust leak will diminish the boost. Wastegate spring can bleed boost well before 25 PSI, you might try looking into "7 turns" for the wastegate. I have a stock turbo (I think it was serviced or replaced 70K ago) and injectors with 260K. You can see my boost in the first link in my signature. Remember... I have AE and I have made absolutely certain that everything on the truck is 100% (including a T500 and fresh filter in my AIS). I had air in my fuel and I didn't trip the CEL in 60e until I fixed that.

The stock tune on my truck gets me to 22 PSI before the defueling in the program flattens it out.
 
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Old Aug 30, 2012 | 03:30 PM
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Originally Posted by VegasFordSD
Nah... I can see 27+ with my stage 1 160cc's, dp 120 tune, and I have a wicked wheel. He should be doing better than 22.
I agree he should see 3-5 more lbs without too much trouble with addition of more fuel. I know my truck without sticks doesn't get up to the 25 psi danger zone very easily.
 
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Old Aug 30, 2012 | 04:27 PM
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With the stock turbo, and AC injectors you should be seeing 27-32psi. You have a boost leak somewhere.
 
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