won't start when warm
Lead Driver
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
By the way, pay very close attention to what the discharge tube looks like, around the curved part of the tube. Does it look like it has contacted the under side of the high pressure oil pump cover? If so, you may want to replace the cover and tube as well.
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
Thanks a bunch. I don't have the correct tool, so I reinstalled the HPOP and put air into the top. I'll post a video soon.
It did seem like I heard a faint squishing sound coming from the passenger side injector area. Should I pull the valve cover off to better listen to see if any of the injectors are leaking oil?
It did seem like I heard a faint squishing sound coming from the passenger side injector area. Should I pull the valve cover off to better listen to see if any of the injectors are leaking oil?
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
Lead Driver
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
Pull the passenger side valve cover off and repeat the test to pinpoint the source of the leak. I'll bet either an injector has blown its top, or the standpipe to the rail has popped loose.
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
Sounds like it is #1 injector is leaking oil (which I replaced in the spring)
Where can I get replacement O rings. I suppose the people I bought the injector from should hook me up since the injector is already bad (injector warehouse)
I'll now take a break eat and relax before pulling the oil rail so I don't drop a bolt into my engine (not that I have ever done that before)
Where can I get replacement O rings. I suppose the people I bought the injector from should hook me up since the injector is already bad (injector warehouse)
I'll now take a break eat and relax before pulling the oil rail so I don't drop a bolt into my engine (not that I have ever done that before)
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
<table style="width:auto;"><tr><td><a href="https://picasaweb.google.com/lh/photo/e_a767AQinq_QcQAiZHrmw?feat=embedwebsite"><img src="https://lh4.googleusercontent.com/--mwkmWTHWtg/TrCFKO4bfFI/AAAAAAAAAF0/3tk41uzwYKw/s144/IMAG2587.jpg" height="86" width="144" /></a></td></tr><tr><td style="font-family:arial,sans-serif; font-size:11px; text-align:right">From <a href="https://picasaweb.google.com/steventothemax/HPOOilLeak?authuser=0&feat=embedwebsite">HPO oil leak</a></td></tr></table>
Ok there looks like there is a gasket about 1/8 to 1/4 " into the injector in a groove that runs around the inside that is bad.
So the question is can this be replaced/fixed?
Ok there looks like there is a gasket about 1/8 to 1/4 " into the injector in a groove that runs around the inside that is bad.
So the question is can this be replaced/fixed?
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
Ford 6.0 powerstroke injector seal replacement - YouTube
video on how to fix it
Complete Injector Seal Kit for Powerstroke 6.0L
Set of seals
video on how to fix it
Complete Injector Seal Kit for Powerstroke 6.0L
Set of seals
FTE Stories
Ford Trucks for Ford Truck Enthusiasts
Top 10 Fords at 2026 Carlisle Ford Nationals
Joe Kucinski
3 Best / 3 Worst Parts of Modern Ford Ownership
Brett Foote
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches
Pouria Savadkouei
Every 2026 Ford Engine Explained
Brett Foote
10 Ugly Ford Trucks That We Still Kinda Love
Joe Kucinski
10 Things Every Truck Owner NEEDS (2026 Edition)
Michael S. Palmer
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Verdad Gallardo
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer
Joe Kucinski
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)
Brett Foote
Hotshot
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
That set of seals doesn't have the injector "D" ring in it. That's just for injector replacement. You need set AP0002 listed here: Industrial Diesel Engine Replacement Parts Dealer, Aftermarket Rebuild & Overhaul Kit Systems Supplier
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
That set of seals doesn't have the injector "D" ring in it. That's just for injector replacement. You need set AP0002 listed here: Industrial Diesel Engine Replacement Parts Dealer, Aftermarket Rebuild & Overhaul Kit Systems Supplier
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
Can I reuse the gasket under the hpop cover?
Would NAPA have a good sealant for the corners or do I need to get the motorcraft stuff?
****For anyone removing the HPOP you don't have to drain the oil. I thought I did and managed to spill half of it. Adding another $100 to the repair!
Would NAPA have a good sealant for the corners or do I need to get the motorcraft stuff?
****For anyone removing the HPOP you don't have to drain the oil. I thought I did and managed to spill half of it. Adding another $100 to the repair!
Lead Driver
Joined: Mar 2010
Posts: 5,505
Likes: 257
From: Woodbridge, Ontario, CA
The high pressure oil pump cover gasket can be re-used as long as it wasn't damaged during removal. However, does your truck already have the updated cover with the machined groove on the underside? How about the condition of the discharge tube? Is there any evidence of contact with the under side of the cover. Because if so, now would be the time to replace the cover and tube.
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
The high pressure oil pump cover gasket can be re-used as long as it wasn't damaged during removal. However, does your truck already have the updated cover with the machined groove on the underside? How about the condition of the discharge tube? Is there any evidence of contact with the under side of the cover. Because if so, now would be the time to replace the cover and tube.
Thread Starter
|
Senior User
Joined: Apr 2009
Posts: 130
Likes: 0
There is a plastic sleeve stuck inside the hole the IPR goes into. I assume that is from the IPR. Any suggestions on how to get it out?
Should have all my parts FED EX Friday. Then just have to put it all back together :-)
Should have all my parts FED EX Friday. Then just have to put it all back together :-)