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Old Aug 22, 2011 | 05:56 PM
  #46  
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ok so another symptom, the glow plug relay, has juice on one of the large posts but i dont hear it clicking on, the buzzer is still coming on but no glow plug relay click, and no CEL or WTS
 
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Old Aug 22, 2011 | 07:26 PM
  #47  
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Not good , it may need a PCM ....
 
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Old Aug 23, 2011 | 06:06 AM
  #48  
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The PCM is not working. That is why you have no WTS light and no power to the GPR. We need to be sure you're getting power to the PCM before you go out and buy a new one. Do you get any lights on the dash when you turn the key on?
 
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Old Aug 23, 2011 | 08:35 AM
  #49  
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Yeah i get a ABS light, my RABS was all messed up so i by passed it, still need to figure out how to shut that off, I get a water in fuel, engine temp, and break light some times, I was getting the CEL but that seems to have stopped coming on recently, im more than happy to pull plugs and check voltages anywhere else if i knew where to start looking. Again I have no wiring diagram so let me know if there are any good spots to check.
 
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Old Aug 23, 2011 | 08:57 AM
  #50  
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also was wondering if I were to stick a oil pressure gauge in the fill plug on the High pressure oil reservoir what should i get for a ok pressure? just to make sure that system is up to par.
 
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Old Aug 24, 2011 | 07:18 AM
  #51  
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keeping you guys updated

So i just pulled the connector on the pcm, and only have power on two plugs, number 2 which is the CEL and 55 which is the "keep alive power", so it seems to me that i need to get power to the PCM yes? any idea where it comes from what plug to look for or where to start looking? ohh yeah key was in the run position.
thanks
Lucas
 
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Old Aug 24, 2011 | 08:11 AM
  #52  
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Grounds

ok so also went through the whole think looking for grounds, few things caught my attention,
24 had no ground, listed as a ground
34 was grounded, MAP sensor
40 No ground, speed control ground,
55, ground keep, keep alive,
80, grounded, wait to start,
90, week ground, reference output voltage

other pins that were grounded but made sense were,
34, 37, 38, 41,42,51,64,65,76,77, 79, 80, 84, 87, 89, 91, 92, 95, 96, 100

let me know what you guys think about all of that, and will it hurt anything to run strait 12 volts to the pin 71, which is listed as "power input"? or is it a reduced votage?
 
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Old Aug 24, 2011 | 08:58 AM
  #53  
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As you know pin 71 is main power to the PCM. It comes from the PCM relay which probably is not energizing, or the relay is bad. The coil of the relay is protected by fuse #22 (30 amp), might be another number on E-van. After fuse #22 power flows through a diode, looks like a fuse in the power distribution box (white in color) then to the relay coil.

Do you have an owners manual with the fuse box layout showing the PCM relay, diode and PCM 30 amp fuse locations? I might have one I can upload if not. How many relays in the power distribution box (3) and are they on the top left hand side.

It's almost always the fuse, even though it checks good with a meter.
I would not hook power directly to Pin 71 and yes it is 12 volts.
 
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Old Aug 24, 2011 | 09:21 AM
  #54  
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I got the pcm talking again, Series of unfortunate events, but in the end hooked the cigaret lighter up, replaced some fuses and got power up at 71 plugged it back in to the PCM and got all the lights WTS and CEL, cranked it, still no start, what next.

And no i dont have a wiring diagram or owners manual, i have a manual, but wiring or fues box stuff, just mechanical compnets, and a Gas engine manual,
 
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Old Aug 24, 2011 | 09:36 AM
  #55  
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Originally Posted by DIYMechanic
The other thing you can do is to check the fuel pump pressure while cranking the engine. You can use a stick style tire gauge for this (use a cheap one b/c the fuel may ruit the seals in it). There is a Schraeder valve on the outside of the FPR assembly on the driver side of the fuel bowl. Remove the black plastic cap and check the pressure while someone is cranking it. Press firmly and keep your face out of the way as fuel may spray. As long as you are seeing 20 or so PSI of fuel pressure while you're cranking it, you should be good to go.
Did you check your fuel pressure as stated above while cranking?
 
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Old Aug 24, 2011 | 09:41 AM
  #56  
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50 psi. at the valve. using a fuel pressure gauge too,

Does anyone have a pin out for the IDM? wanna check its power and such.
 
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Old Aug 24, 2011 | 10:06 AM
  #57  
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Here ya go...


Name:  IDM pinout.jpg
Views: 1741
Size:  67.6 KB
 
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Old Aug 24, 2011 | 10:07 AM
  #58  
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Look here at post #73 and #82 ... https://www.ford-trucks.com/forums/1...ncluded-6.html

Also these have most of the information you might need ...

1996 Bronco/F-Series Workshop Manual
http://www.thedieselstop.com/faq/949...ia/siamain.htm
 
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Old Aug 24, 2011 | 10:08 AM
  #59  
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Beat me to it Rick by 1 minute ...
 
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Old Aug 25, 2011 | 04:13 PM
  #60  
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ok so pulled the harness on the IDM and it checks out best i can tell, ground was grounded and power had power. how else can I test this thing more? where should i start looking next?
 
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