2003 f550 7.3l 4x4 t-case fluid
so the dex/mer or dexIII/mer howeverit is the same stuff?
On the XL-12 Transfer Case Fluid bottle, Ford states:
"For use in transfer cases where MERCON® ATF was previously recommended. "
The confusion is understandable. Way back when Ford first introduced Mercon V, Ford cautioned everyone, saying that Mercon V may not be backward compatible with Mercon. Even our resident transmission expert, Mark Kovalsky, is on record numerous times in the archives of several forums stating emphatically do NOT use Mercon V in the 4R100, back in the days when he was working for Ford.
However, then, Ford did an about face (probably after sufficient field testing determined no detriment) and announced that Mercon V is indeed not only backwardly compatible with Mercon, it is in fact BETTER than Mercon for the applications that used to call for Mercon. And seemingly just to make sure that transmission shops didn't use Mercon in applications designed for Mercon V, Ford announced the sunset of Mercon licensing. Accordingly, Mark changed his recommendations (while still working for Ford) to suggest Mercon V for all Super Duty automatic transmission applications formerly calling for Mercon.
The idea that Mercon V is now appropriate for all applications calling for Mercon is where everyone gets tripped up... because in earlier model Superduties, the part time transfer cases (NV271 and NV273) call for Mercon fluid. Accordingly, people have put in Mercon V in the transfer cases. But this isn't what Ford recommends. Ford probably could have been clearer about this earlier on, but Ford appears to be making up for this lack of clarity by being really clear now:
On all Mercon V bottles, Ford states:
"Do not use in transfer cases where MERCON® ATF was previously recommended."
Beyond doing what you've already done, which is to read the bottle, unlike what the dealership personnel that you've dealt with appear to have done, an alternative way to confirm this is to look at an owners manual for a later model Super Duty, built after Ford ceased issuing the Mercon specification license to fluid formulators.
With the same model transfer case (NV271 and NV273), Ford puts in writing their recommendation that Super Duty owners use Motorcraft XL-12 Transfer Case Fluid in the transfer case.
Transfer Case Fluid in the transfer case. Makes sense to me!
Probably overthinking it if you ask me.
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Whether or not Ford engineers are over thinking it, I have neither the specific education nor sufficient access to statistically significant service data to "under think" Ford's recommendation. I am continuing to use my stockpile of full synthetic Mercon, but if I were in the OP's shoes and needed new fluid from Ford, I'd get the Motorcraft XL-12 as recommended.
There is likely a reason why Ford found that neither Mercon V, Mercon SP, nor any of at least 7 additional Ford drivetrain lubricants were acceptable enough in the gear and chain transfer case to not take advantage of the inherent economy in reducing SKU's and service complexity.
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The NP273 is the same transfer case, with an electronic shift motor instead of a floor stick, called Electronic Shift on the Fly. (ESOF) The ESOF was not available in the F-550 until later years... I don't remember when later though.
Currently others mentioned Mercon LV















