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instructions to open PCM box

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Old Aug 16, 2010 | 06:59 PM
  #1  
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Smile instructions to open PCM box

Does anyone know how to open the PCM medal box to get to the printed circuit?

I took all the screws out, so there must be a trick to it.



2004 F150 XLT
Reg Cab Flareside
4X4 5.4
 
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Old Aug 16, 2010 | 07:27 PM
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"This is highly irregular Dave"

Why do you want to get to the printed circuits? I feel I must ask prior to helping you get it open.

"noli tangere PCM"
 
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Old Aug 17, 2010 | 08:55 AM
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Smile

I want to probe it with the multimeter to see why the 4x4 module is non responsive.
 
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Old Aug 17, 2010 | 11:33 AM
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Originally Posted by bridge
"This is highly irregular Dave"

Why do you want to get to the printed circuits? I feel I must ask prior to helping you get it open.

"noli tangere PCM"
Now that's funny!
 
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Old Aug 17, 2010 | 11:57 AM
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Smile

"This is highly irregular Dave"

OK, I am slow today.

I am going to help you HAL.
 
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Old Aug 17, 2010 | 05:02 PM
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Have you tried checking the plug on the transfer case motor? Guys have found corosion there. Also whacking the motor with a hammer has helped.
 
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Old Aug 17, 2010 | 06:28 PM
  #7  
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The PCM is what they call "none serviceable". Meaning, when one is suspected of being bad they remove it, chunk it and install a new one. So, there is no procedure in the service manual to open that puppy up. I'm guessing you'd have to break it (EEK! Moisture!) to get into it.

There are a host of diagnostic hints and tricks we could point you towards for solving your problem. However, if you're at the point of cracking the PCM I'm guessing you've exhausted all those other options!

Good Luck!
 
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Old Aug 18, 2010 | 04:53 AM
  #8  
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I would expect the boards inside the aluminum PCM case to be 100% encapsulated to prevent environmental conditions from effecting the boards or components. It's a common practice to protech this sort of electronics. That said, you can often bake the board at controlled temps/times to soften the RTV up so you can access portions of the board. But you had better have the drawings showing you where you need to go vs trying to access the entire board. (one of my past lives was at an aerospace electronics manufacturer and we would need to rework parts from time to time, not fun)

So even if you open it up, it's very unlikely you will be able to see the boards and components to check things out. Plus, you're going to make it so the dealer wont accept the PCM as a core (do they still do this???) when/if you need to replace it.

Things are non-servicable for a reason, it's not just so they can sell you an expensive new assembly.
 
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Old Aug 18, 2010 | 12:16 PM
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Smile

I need to speak with a rebuilder or remanufacturer to gain this knowledge.<!-- google_ad_section_end -->
 
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Old Mar 14, 2023 | 06:40 PM
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Check out my post

https://www.f150forum.com/f4/crank-n...8/#post7390710
 
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