Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Engine Removal

Thread Tools
 
Search this Thread
 
Old May 20, 2010 | 11:21 PM
  #1  
Fallguy2004's Avatar
Fallguy2004
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 373
Likes: 2
From: Alberta, Canada
Engine Removal

Hi guys I have a few questions.
My motor is toast and needs more to repair than just replacing.

If I decide to pull the motor myself how hard is it to remove out the front of the truck?
I have a 2 ton picker(same as pick) will this pull/hold this motor? What does a fully loaded 6.0L long block weigh?
2 ton quick lift shop crane | Shopcrnes/engnestand&acc | Repair Equipment | Shop & Garage | Princess Auto

I have heard some people being able to do it by just removing the trans bolts and converter bolts, same as most gas jobs. Whats entailed in doing it this way on this motor?
 
Reply
Old May 21, 2010 | 07:12 AM
  #2  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
I pulled mine out the front. You have to remove the front clip (girll and all the supports)and all the radiators and coolers behind it. It only took me about 10-15 mins to do this the first time. then you take the turbo out, unhook the computer throw the wire harness on top of the motor, take the a/c compressor off, ps pump, unbolt trans and tc (you do not have to drop the trans just unbolt), and unbolt the motor mounts. I think that about it. if your good like cheezit you can have it out in 4 hours. Me it took me about 6-8 hours. I think I could do it now in 4 if I had to do it over. Oh by the way the tc bolts are a mother to get to. To get those out take out the starter to have access to the fly wheel. thre is a rubber boot in the front of the trans, by the oil pan, take it out and you can just get a 3/8 rachit in there to remove the tc bolts. turn the fly wheel with a screw driver where the starter was to get to the bolts. a 6.0 if I remember right weighs about 1K loaded. You should be ok with that lift as long as you dont get the motor to high with it.
 
Reply
Old May 21, 2010 | 11:48 AM
  #3  
SHAWN056.0's Avatar
SHAWN056.0
Senior User
Joined: May 2009
Posts: 462
Likes: 1
Shoot I bet cheezit could have the engine out torn down to the crank put all back together and a five hundred mile trip under his belt in the time it takes u to pull the engine out. Lol! No offense guys I just had to do it.
 
Reply
Old May 21, 2010 | 12:07 PM
  #4  
beemr's Avatar
beemr
Elder User
Joined: Oct 2004
Posts: 587
Likes: 0
...so what is the concensus on which is better...cab off or out the front?
 
Reply
Old May 21, 2010 | 12:55 PM
  #5  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
If I were pulling the motor no matter what I would just pull it out the front. It's not that hard to do. I remeber Cheezit saying he would not pull the cab.
 
Reply
Old May 21, 2010 | 01:35 PM
  #6  
sammy77's Avatar
sammy77
Postmaster
Joined: Oct 2007
Posts: 4,202
Likes: 1
From: Illinois
I have had to do this twice(luckily not mine) It's alot of work, but not overwhelming by no means. Take your time and things should go well. I agree tc bolts are worse part of job. Good luck
 
Reply
Old May 21, 2010 | 01:50 PM
  #7  
Fallguy2004's Avatar
Fallguy2004
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 373
Likes: 2
From: Alberta, Canada
Good luck... LOL
I found a 2004 donor that has the ICP on the valve cover, anyone know what I need to change to my current setup on the truck to run this engine?
 
Reply
Old May 21, 2010 | 04:18 PM
  #8  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Valve cover, oil rails, and harness (or you could soder some wires to the old harness to make it reach. At least I think you have to change the harness to make it reach the new icp location. That's all I can think of. I'm sure there is more that others will chime in on.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old May 21, 2010 | 06:37 PM
  #9  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

nice guys way to pick on me. tried it this week aginst another tech engine removal from the front seems to be faster.
to get the converter nut... with the p/s pump removed from the engine they can be gotten from the front. there is another plug on the left side of the block remove it and use a long extension and a 14mm socket the extension goes between the motor mount and the motor.
 
Reply
Old May 21, 2010 | 07:09 PM
  #10  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Thanks alot chezzit. That's some good info. I was going to rep you but it still says I have to spread the love.
 
Reply
Old May 21, 2010 | 07:33 PM
  #11  
rickatic's Avatar
rickatic
Postmaster
Joined: Apr 2009
Posts: 3,839
Likes: 2
I too have taken the motor out the front. It is just nuts, bolts and time.
 
Reply
Old May 21, 2010 | 10:34 PM
  #12  
Fallguy2004's Avatar
Fallguy2004
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 373
Likes: 2
From: Alberta, Canada
Any more info on the swap putting a 04 motor in my 03 truck?
P.S. replacement 04 motor has a harness on it.
 
Reply
Old May 21, 2010 | 10:40 PM
  #13  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

it should be pretty much plug and play. you may have to change motor mounts (one side may be different.
Rickatic did a lot of reasurch on this. He used a van enigne in his same basic engine with a few differnt bolt-ons. but as for the rest Im tinking you will be fine with the 04 eninge.
some advise would be to try try and find an 06/07 engine as they were the best years. you would once again need the harness and a lower radiator hose and possible change of motor mounts.
 
Reply
Old May 21, 2010 | 10:43 PM
  #14  
Fallguy2004's Avatar
Fallguy2004
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 373
Likes: 2
From: Alberta, Canada
Great advise. Thx!
 
Reply
Old May 22, 2010 | 12:29 AM
  #15  
rickatic's Avatar
rickatic
Postmaster
Joined: Apr 2009
Posts: 3,839
Likes: 2
It should bolt right in. The icp sensor wiring is the only thing I can think of that might be a small issue. At the same time I was working on my truck, a fellow named Slavio was putting an 06 engine in his 03. We talked on the phone several times. His swap went well and so should yours. Cheezit was right when he said it was plug and play
 
Reply



All times are GMT -5. The time now is 11:22 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE