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I prayed to the truck gods for a solution and after closer analysis I found that the rad is NOT the problem.
The hood was hitting on the inner air deflector bracket; I have bit of an alignment problem. the hood has a tendency to skew slightly to the passenger side at times. Likely the driver side hinge assembly needs tweaking.
I doubt I will be able to use the top air deflector, without modification.
Spent the day stripping the door latch asemblies; painting and installing.
Also adjusted the hood spring at front, so it latches...as long as I pull the cowl end of the hood out to clear the cab cowl.
Gonna put the gas tank back in; pulled it to get at the emerg brake cables. Looking at maybe getting door glass in this weekend.