Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

AC compressor repair/replace ?

Thread Tools
 
Search this Thread
 
Old Mar 4, 2010 | 03:03 PM
  #1  
clem1226's Avatar
clem1226
Thread Starter
|
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

Question AC compressor repair/replace ?

My Ac compressor is shot on my truck. I took it to a couple of local shops and they have quoted me no less than 800 up to 1200 to replace the compressor and the orifice.

My question is this.

I am considering buying the following parts from ed:

1:Compressor assy

2:Condensor (just because mine looks like junk almost 290K on it)

3: Dehydrator

4:Hose and tube assy (is this the orifice tube?)

Before disassembly it I will take it to a shop and have it evacuated,

after I install all the parts I would then take it to a qualified AC shop to have it evacuated and recharged

total price for all the parts from Ed is right around $600 plus shipping(maybe $100) and that is including a new condenser which none of the shops included in their estimate. I am figuring maybe $140 for the 2 trips to the shop giving me a total of $740 to $840 with a mostly new system.

So is this do able?

will I need any special wrenches or tools?

will I need any other parts?

I have attached a pdf of the parts I plan to order from Ed so let me know what you think.

Thanks
Steve
 
Attached Images
File Type: pdf
ac.pdf (118.0 KB, 605 views)
Reply
Old Mar 4, 2010 | 04:05 PM
  #2  
rbaker6336's Avatar
rbaker6336
Post Fiend
Joined: Feb 2007
Posts: 7,191
Likes: 4
From: Blairsville,Ga
The orifice tube you need fits inside a line and shoud only cost a few dollars don't remember the exact amount
 
Reply
Old Mar 4, 2010 | 04:21 PM
  #3  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
If you don't have one get a decent quick-disconnect release tool. This is the tool I got at Napa.

1 tool 4 sizes. 2 sizes one side. Flip and open the other way for 2 more sizes. 5/8 , 3/4, 7/8 and 1 inch, I believe.

 
Reply
Old Mar 4, 2010 | 04:26 PM
  #4  
clem1226's Avatar
clem1226
Thread Starter
|
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

thanks for the picks and part numbers, I tried to rep ya but I gotta spread it around.

So have you ever done any AC work? all my "knowledge" thus far is from reading internet articles. I understand the theory behind how it works just hoping for some advice from someone with bloody knuckle experience.
 
Reply
Old Mar 4, 2010 | 04:29 PM
  #5  
banjopicker66's Avatar
banjopicker66
Postmaster
Joined: Apr 2002
Posts: 3,613
Likes: 6
From: Coal country
Steve, I would seriously consider buying the parts but have the A/C shop install them for you.
Exception: Do the work to replace the condensor, which might not need replacing anyway. Reconsider replacing it, as it doesn't "wear" out, although cracks might begin if you do a lot of frame-twisting rock crawling. You will save a lot by getting and using a fin straightener instead as long as it isn't leaking.
Here's why a shop should replace the parts:
They are simple to access, quickly and easily replaced. No long shop hours there.
If you replace parts, they may decline responsibility for detecting and neutralizing leaks. (Ask me how I know this!)
If they replace parts, they must detect, locate and fix any (new) leaks. It is their mistake for any lost refrigerant if they don't assemble things correctly. That stuff gets expensive fast.
The truck's A/C system should be flushed to remove contaminants, both chemical and physical such as fine metal shavings, before replacing the orifice tube and drier - both of which incorporate filters. You don't want the nasty contaminating the new parts. They have the equipment and chemicals to properly flush the system as well.
The system should be evacuated immediately after the new drier is installed, without waiting. That desiccant is powerful, and will pull moisture out of even seemingly dry air, which will shorten its life, even if the new compressor doesn't turn on in the meanwhile, after you install it but before they get to it.
Just my opinion, and hope this helps.
 
Reply
Old Mar 4, 2010 | 05:02 PM
  #6  
Parts Guy Wyatt's Avatar
Parts Guy Wyatt
Former Vendor
Joined: Jan 2006
Posts: 3,849
Likes: 1
From: Seattle
 
Reply
Old Mar 4, 2010 | 05:59 PM
  #7  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
I've done a few compressor replacements (not on this truck) -- it's not that big of deal. If yours has actually come apart, you'll need to flush all the lines you're not replacing with denatured alcohol. You're replacing the correct parts (O-tube & receiver-drier, condenser optional, if the compressor suffered "black death"). When I converted my old Bronco from R12 to R134, it was a lot easier than I thought (that was my first DIY AC job). Fortunately, I have a friend with a vacuum pump to do my own evacs...

Here's some reading on the subject:
Automotive AC Information Forum - ACKITS.COM
 
Reply
Old Mar 4, 2010 | 06:16 PM
  #8  
clem1226's Avatar
clem1226
Thread Starter
|
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

Black death is indeed the prognosis

thanks for the link izzy, if I go through with it I will document well and do a writeup with pics and parts/price breakdown.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 5, 2010 | 02:09 PM
  #9  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Here's a write-up: LINK

Ed,,

Nice exploded view. Thanks. Tried to rep you but the thought will have to count.
 
Reply
Old Mar 5, 2010 | 02:13 PM
  #10  
clem1226's Avatar
clem1226
Thread Starter
|
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

nice, Thanks Robin!! tried to rep ya but ya know......
 
Reply
Old Mar 5, 2010 | 02:18 PM
  #11  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by clem1226
nice, Thanks Robin!! tried to rep ya but ya know......
I know how it goes. Thanks for trying.
 
Reply
Old Mar 5, 2010 | 06:39 PM
  #12  
damicofuel's Avatar
damicofuel
Senior User
Joined: Dec 2009
Posts: 438
Likes: 0
From: Columbus, Ohio
Club FTE Silver Member

Joe hit it that if the compressor took a crap, definitely fluch the system. Finde someone with a food vac pump and guages and the job will be done right. If you were in Columbus, Ohio bring it on over!!!!
 
Reply
Old Mar 5, 2010 | 07:07 PM
  #13  
clem1226's Avatar
clem1226
Thread Starter
|
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

so whats the best way to flush it? I have read denatured alcohol...... so what do I do pour it in the lines and blow it out with compressed air?
 
Reply
Old Mar 5, 2010 | 08:01 PM
  #14  
damicofuel's Avatar
damicofuel
Senior User
Joined: Dec 2009
Posts: 438
Likes: 0
From: Columbus, Ohio
Club FTE Silver Member

pressurized can made for flushing a/c systems. Try NAPA or a truck parts supply house. Avoid using air compressor, it introduces moisture into system then takes longer to evacuate!! good luck
 
Reply
Old Mar 6, 2010 | 10:31 AM
  #15  
Supercab's Avatar
Supercab
Lead Driver
25 Year Member
Joined: Feb 2000
Posts: 5,373
Likes: 46
From: Palm Bay, Florida
Club FTE Silver Member

Guys, FYI: There is an aftermarket Oriface tube on the market that is easier on your compressor and will help your a/c to run cooler-I bought one for my old '94 F150 and my Nephew still has the truck & his a/c is much cooler than mine in my '99 F350 with the vacuum line mod-If I ever have to repair or service my a/c one of these gems is going in!
I think we still have the paperwork/receipt for it-if anyone needs to know more....

The smart oriface tube is at www.imcool.com I think this is the one that was recomended by a member on the FTE many years ago, and I can testify as to how well it works!
 
Reply



All times are GMT -5. The time now is 04:20 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE