Headlight Puzzle Palace
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Senior User
Joined: Nov 2009
Posts: 255
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Headlight Puzzle Palace
Looking to get a little advice on replacing the headlights. It almost looks like all the lights need to come out as a unit? Thought the perimeter trim plate would come right off and it would be a snap but no. Seems to be holding by the fender and I can't see where it's attached. I know the cab won't have to come off but I'm thinking maybe the fender lol.
Lead Driver
Joined: Mar 2006
Posts: 5,100
Likes: 1,510
From: western SD
From my repair manual on CD. It is for a 96 but i think the 94 is the same. Headlamp Assembly
Removal
Remove radiator air deflector from radiator support.
Remove two screws and two nuts retaining headlamp door (13064).
Pull headlamp door from vehicle. Remove three bulbs and sockets.
Disconnect engine control sensor wiring (12A581) from headlamp bulb (13007).
Remove two retainers attaching upper two attachments of headlamp (13008).
Turn horizontal headlamp adjusting screw (13032) completely out of the adjusting nut.
Pull headlamp from vehicle.
Installation
Follow removal procedures in reverse order.
Tighten screws to 1.4-2.3 Nm (13-20 lb-in). Tighten nuts to 4-7 Nm (36-61 lb-in).
Check headlamp aim. Refer to Headlamp in the Adjustments portion of this section.
Removal
Remove radiator air deflector from radiator support.
Remove two screws and two nuts retaining headlamp door (13064).
Pull headlamp door from vehicle. Remove three bulbs and sockets.
Disconnect engine control sensor wiring (12A581) from headlamp bulb (13007).
Remove two retainers attaching upper two attachments of headlamp (13008).
Turn horizontal headlamp adjusting screw (13032) completely out of the adjusting nut.
Pull headlamp from vehicle.
Installation
Follow removal procedures in reverse order.
Tighten screws to 1.4-2.3 Nm (13-20 lb-in). Tighten nuts to 4-7 Nm (36-61 lb-in).
Check headlamp aim. Refer to Headlamp in the Adjustments portion of this section.
Thread Starter
|
Senior User
Joined: Nov 2009
Posts: 255
Likes: 1
From my repair manual on CD. It is for a 96 but i think the 94 is the same. Headlamp Assembly
Removal
Remove radiator air deflector from radiator support.
Remove two screws and two nuts retaining headlamp door (13064).
Pull headlamp door from vehicle. Remove three bulbs and sockets.
Disconnect engine control sensor wiring (12A581) from headlamp bulb (13007).
Remove two retainers attaching upper two attachments of headlamp (13008).
Turn horizontal headlamp adjusting screw (13032) completely out of the adjusting nut.
Pull headlamp from vehicle.
Installation
Follow removal procedures in reverse order.
Tighten screws to 1.4-2.3 Nm (13-20 lb-in). Tighten nuts to 4-7 Nm (36-61 lb-in).
Check headlamp aim. Refer to Headlamp in the Adjustments portion of this section.
Removal
Remove radiator air deflector from radiator support.
Remove two screws and two nuts retaining headlamp door (13064).
Pull headlamp door from vehicle. Remove three bulbs and sockets.
Disconnect engine control sensor wiring (12A581) from headlamp bulb (13007).
Remove two retainers attaching upper two attachments of headlamp (13008).
Turn horizontal headlamp adjusting screw (13032) completely out of the adjusting nut.
Pull headlamp from vehicle.
Installation
Follow removal procedures in reverse order.
Tighten screws to 1.4-2.3 Nm (13-20 lb-in). Tighten nuts to 4-7 Nm (36-61 lb-in).
Check headlamp aim. Refer to Headlamp in the Adjustments portion of this section.
Headlamp to be specific.
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Headlight door is the trim piece.
Pete does have the shop manual CD.
The shop manual CD's can be found on eBay from time to time.
You just have to watch since the specific models offered are not always the same.
Pete does have the shop manual CD.
The shop manual CD's can be found on eBay from time to time.
You just have to watch since the specific models offered are not always the same.
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Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
is there somewhere on this site where I could put a scan of the blow up for someone elses future benefit?
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Lead Driver
Joined: Mar 2006
Posts: 5,100
Likes: 1,510
From: western SD
Yes the CD I have is the factory one covers all Ford vehicles 96 threw 99 Except the 99 superduty. I got it on EBay. The 2 nuts that hold the headlight door on (trim piece) Are recessed so you can not see them. If you are just replacing the bulb you should just be able to reach the retaining rig on the bulb with out remooving the entire assembly.
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