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1994.5 - 1997 7.3L Power Stroke Diesel  

fuel pump removal

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Old Dec 24, 2009 | 03:18 PM
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fuel pump removal

Do you have to take the turbo off or the fuel filter housing off to get the fuel pump off?
 
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Old Dec 24, 2009 | 03:27 PM
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No, but to get that lower hose from the pump to the filter you might need to remove the filter housing. Here is a good write up on that ... also what is the problem?

https://www.ford-trucks.com/forums/8...-write-up.html
 
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Old Dec 24, 2009 | 05:40 PM
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Do you have a "Cali " model??? If so the "book" says you have to remove the turbo but ya really don't! https://www.ford-trucks.com/forums/6...ml#post4782663 all you need is the right tools
 
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Old Dec 25, 2009 | 12:05 AM
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From: denver
no you dont have to take it off you need a big wrench to get in there i thinlk its 1 and 1/4 and another thing is when you put it back in you should put some teflon tape on it, now note do not put the teflon tape on the threads of the big bolt put the bolt in and when you have it almost in maybe a 1/4 inch or so out maybe more thats when you put the teflon tape on it will save you some time and it will prevent it from ever eaking, if you put it on the threads it could pull the tape through the pump so good luck. I just unbolted the fuel pool and pulled it pver and also you should replace all the blue fuel lines while your there.
 
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Old Dec 25, 2009 | 07:51 PM
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Hussler: well there is no fuel coming up into the fuel filter bowl. we replaced the fuel selector since it was broke and cleaned out both fuel tanks. The lines got froze but they eventually inthawed and we heated them but still no fuel to the fuel filter bowl. we think the fuel pump is bad
 
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Old Dec 25, 2009 | 07:53 PM
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We got all the bolts off but the fuel pump won't come out of there.It acts like its stuck once it gets to a certain point any suggestions?
 
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Old Dec 25, 2009 | 08:23 PM
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Not sure why its stuck but be careful that the plunger dose not drop out of the pump and into the engine. Try twisting it.
 
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Old Dec 25, 2009 | 08:39 PM
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This is probably a dumb question but did you unbolt the banjo bolt. 2x on the plunger turn the motor over by hand , if you can till, it pushes the pump up so the plunger doesn't fall down in the motor.
 
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Old Dec 25, 2009 | 10:12 PM
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i would turn the motor over like Iallwork said and just let the cam lobe do the work for you. as long as you are positive that you got all of the bolts holding it down off, i believe that it is one on each side and then the 1 1/4" banjo bolt on the back and then the two fuel lines to the fuel bowl.
 
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Old Dec 26, 2009 | 01:26 AM
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From: denver
ya you have to turn it over a couple times and give it a good yank but do not drop the plunger into the motor if you do you will be screwed so if you have it done already than good but be carefull. give it a good steady pull after you turn the motor over hard and stedy that will get it i just did mine so good luck
 
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Old Dec 26, 2009 | 09:51 AM
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Any luck with the fuel pump?
 
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