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Old Nov 27, 2009 | 11:56 PM
  #1  
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Need help or ideas

1979 F-250 4x4.
I broke the breather block off the rearend.
Its the block that screws into the rearend housung and the braklines also attatch to it.
I broke it off and drilled it out.
I cant seem to get another one?
Also Ive wrecked the threads in the hole I think. (cant seem to get a bolt stated in there)
What should I do?
Change the whole rear end?
 
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Old Nov 28, 2009 | 12:40 AM
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Originally Posted by Vinford
1979 F-250 4x4.
I broke the breather block off the rearend.
Its the block that screws into the rearend housung and the braklines also attatch to it.
I broke it off and drilled it out.
I cant seem to get another one?
Also Ive wrecked the threads in the hole I think. (cant seem to get a bolt stated in there)
What should I do?
Change the whole rear end?
No, do not change out the rear end. Get a block from the junk yard or re-use yours. Number Dummy probably has a P/N for a new one waiting for you. A couple of options that I'd try. 1. Run the proper size tap first, and reduce the mounting toque of the block with a new bolt. 2. Re-drill the hole to the next larger thread size and tap it, or 3. use a heli coil kit if you desire the original thread size. You can drill one size larger in your block with no issues. BTDT
 
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Old Nov 28, 2009 | 01:22 AM
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Drilling it out larger won't do much good because it needs to have the hollow fastener with the hose barb on it for ventilation. If you just stick a regular bolt in it the wheel seals will blow out. I would get the proper fastener and determine exactly what thread size and pitch it has before trying to force a standard bolt in the hole. I could be wrong (and I probably am) but I thought it was pipe thread which is different from course or fine thread bolts.
 
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Old Nov 28, 2009 | 01:38 AM
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The thread size is 7/16"-20. P/N D6UZ-4022-A Axle vent, F250/350 1975-up from S/N W20,001
 
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Old Nov 28, 2009 | 02:02 AM
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[QUOTE=Fordworth;8179206]Drilling it out larger won't do much good because it needs to have the hollow fastener with the hose barb on it for ventilation. If you just stick a regular bolt in it the wheel seals will blow out.

Ya got me there, I sure didnt mean a standard bolt. I was focused on thread size in my reply.
 
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Old Nov 28, 2009 | 01:45 PM
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Can brass be welded?
 
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Old Nov 28, 2009 | 09:21 PM
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brass can be brazed.
 
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Old Nov 28, 2009 | 10:17 PM
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drill it and retap it. if it wouldnt come out, its probably in there good enough to safely retap it to the original size. you never know, you might just end up chasing the original threads.
 
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