Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

another cold start issue

Thread Tools
 
Search this Thread
 
Old Oct 23, 2009 | 02:25 PM
  #1  
H20hound's Avatar
H20hound
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 54
Likes: 0
another cold start issue

I just got my truck back from the dealer after having the oil cooler and egr valve and coolers replaced. The truck spiked the temp gauge twice but never puked out. There was coolant in the engine though. Ford picked up half the bill...

Even before all this happened the truck has to be plugged in to get out of it's on way for up to 5 minutes in anything 60 degrees and below. I talked to the dealer about this before going out of warranty. They said Ford's fix is the FICM reflash, which eventually leads to a new FICM. (IE $800 plus labor). The real fix is new injectors ($3000.00 !!!) The cause, they said was lack of maintenance. I bought the truck used with 41k and now has 102k. I take it do the dealer every 4-7k for oil and 15-20k for fuel filters.

MBRP 4" exhaust. Had an SCT3 with Spartan tune, running stock now.

I want to keep my truck for a long time...is there any other cheaper way around this or am I SOL at this point?
 
Reply
Old Oct 23, 2009 | 02:44 PM
  #2  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
You can try hot shot secret but it didn't help me any. If you are good at diy you could buy he injectors and do it yourself. I would recomend all 8 an o with after market. But if you want to stay stock you can get them for like 200 or so a peace. Then do it yourself. Main problem is going to long between oil changes. But you say every 4-5k so you should be ok. Switch to synthic 5w40 that will help a bunch. It did for me.
 
Reply
Old Oct 23, 2009 | 04:27 PM
  #3  
H20hound's Avatar
H20hound
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 54
Likes: 0
I am assuming the injectors are going bad, but the symptoms of the truck are rough idle when the truck is cold, won't hardly shift, stumbles bad until it warms up 3-5 minutes down the road. I forgot to mention that the batteries are about 8 months old.

Does diesel kleen or the alike do anything to help clean the injectors and keep them from sticking so bad, if that is the issue?


I have read a bunch of posts on this but wanted to get some updated opinions if there are any....

Thanks,
 
Reply
Old Oct 23, 2009 | 04:37 PM
  #4  
gearloose1's Avatar
gearloose1
Post Fiend
Joined: Jul 2005
Posts: 6,127
Likes: 6
Is there any synthetic oil at 0W-40 or like grade?
 
Reply
Old Oct 23, 2009 | 05:08 PM
  #5  
smlford's Avatar
smlford
Fleet Mechanic
15 Year Member
Photogenic
Liked
Joined: Feb 2007
Posts: 1,315
Likes: 9
From: Mid Atlantic
Originally Posted by gearloose1
Is there any synthetic oil at 0W-40 or like grade?
0W-40 is a european car oil weight.
5W-40 diesel truck oil is available
 
Reply
Old Oct 23, 2009 | 06:23 PM
  #6  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
That sounds like a injector problem. No diesel klean is not goig to help if you hav sticktion what us want it sounds like. The problem will be on the oil Side of the injector. Bismic has a great explaination on what this is. I don't want to go into big details on this but in a nut shell. There is a spoll valve that operates the injector. It is operated by high pressure oil. It starts to oil latch from sludge. Basicly it don't move when the oil in it is cool. Hints the runs ruff when the motor is cold. I will see if I can dig up the post by mark that goes into detail about this.
 
Reply
Old Oct 23, 2009 | 06:30 PM
  #7  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
Here is the post taking strait from bismic (mark)
FYI -

Typically when one injector fails, we find that the engine is hard to start and is low on power. If two injectors fail starting will be very hard or the engine will not start at all. If you do manage to start the engine, it will be very low on power.

You also need to use synthetic oil (5W40), change the oil often, and get the latest flash -

The main reason why the 6.0 is so picky about oil is because it is totally reliant on two electromagnets to shuttle the spool and control the oil to the injectors. The 7.3`s use a electromagnet also but a spring to return the poppet to the closed position. Obviously the spring will work much better to "cut" through the thick oil and close the oil flow.

Not only will running oil with too thick of a viscosity cause rough starts. But this also will interrupt the shuttle action of the spool causing injection timing to be retarded causing poor performance and decreased mileage until the oil is up to full operating temperature.

There is a small spool valve in the top of the injector that controls the flow of high oil pressure fed to the intensifier piston in the fuel injector. That spool valve only moves .017", back and forth, on and off every time the injector fires.

Many factors play in to how well that valve works such as, oil temp, oil quality, normal wear, ambient temp, and many others. As this valve ages it polishes itself inside the bore of the spool valve and as the spool valve slams back and forth it can set up the condition like a suction cup, hanging the valve to one side or the other.

This uncommanded uncontrollable condition is called stiction (or oil latching). Mostly its a rough run cold condition but in severe cases it can be a no start or pretty harsh misfire condition. Oil that stays inside the valve on a hot engine shutdown and is allowed to cool slowly in the injector can aggravate the condition on restart, so the newest reflash uses inductive heat after shutdown to keep the oil warm, keep its viscosity low, and maximize the oil flowability to purge the oil from them. It has worked fantastic. It is an excellent preventative measure.
 
Reply
Old Oct 23, 2009 | 06:38 PM
  #8  
H20hound's Avatar
H20hound
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 54
Likes: 0
Thanks Texan... After all the reading I have done and what the dealer has told me , that definitely sounds like the issue.

Question is how long can I run it like this until I can scratch the doh for new injectors. I mean it's been this way for a while (30k miles). Should I go the ECU reflash for now to see if that fixes it?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Oct 23, 2009 | 08:45 PM
  #9  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
It wouldn't hurt to do the flash. Untill you get the money to replace the injectors I wouldn't think that it would hurt to run it like that. Just let it warm up good before you drive it too hard. What. Was doing when I had that problemwas letting it idle for like 5 min or so with the high idle mod on before I would drive it
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
OTR
6.0L Power Stroke Diesel
1
Oct 31, 2013 04:57 PM
DSMissed
Vehicles for Sale
2
Feb 20, 2013 07:41 AM
davbeisner
6.0L Power Stroke Diesel
23
Oct 31, 2012 11:38 PM
Gental Ben 2
6.0L Power Stroke Diesel
12
Apr 22, 2012 10:35 AM
hndacr
6.0L Power Stroke Diesel
15
Feb 8, 2010 12:26 AM




All times are GMT -5. The time now is 10:17 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE