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Old Mar 16, 2009 | 04:51 PM
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P0401

Got the CEL just came on. Insufficient EGR flow, anyone had the EGR valve & tubes off to clean & fix this problem? I think mine has the sonic EGR valve (measures valve position only). Last time I had the EGR pipe off it was surprisingly clean for 300,000 kms. I did notice a bit of slightly uneven operation at low throttle or coasting conditions (foot barely on the gas). Shortly after I noticed this, under a bit of rapid acceleration, the CEL came on.
Any ideas ? I'm going to check the vacuum control line first I think.
Aeroman.
 
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Old Mar 16, 2009 | 05:22 PM
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I was wrong, just had a closer look this engine has the 2 side pipes & conventional aluminium DPFE sensor. It looks like I can get to it, but not sure if I can test it yet? The plug is quite far back, I'm going to lose some skin I just know it!

Would be good to test the sensor before trying to remove the EGR system.
 
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Old Mar 16, 2009 | 07:07 PM
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my usual problem is torn belly from the hood catch.

look over the vac. hoses to the DPFE closely, they break down.
or a corroded thru exhaust feed pipe to EGR

sounds like 96 3L and my 4L are much the same EGR setup.

mechanic gloves help. at least they contain the blood until finished
 
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Old Mar 16, 2009 | 08:35 PM
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Just keep a bottle of Super Glue handy to close up those unslightly Gashes before you loose to much blood............
 
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Old Mar 16, 2009 | 10:13 PM
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Originally Posted by 96_4wdr
my usual problem is torn belly from the hood catch.

look over the vac. hoses to the DPFE closely, they break down.
or a corroded thru exhaust feed pipe to EGR

sounds like 96 3L and my 4L are much the same EGR setup.

mechanic gloves help. at least they contain the blood until finished
The 96 system must be different cause when you get the code you just replace the sensor. The metal sensors corrode and fail. I think I've done 2 on my 96's 4.0L. Same thing with the purge sensor.


Dick
 
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Old Mar 19, 2009 | 06:15 PM
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Originally Posted by 99f350sd
The 96 system must be different cause when you get the code you just replace the sensor. The metal sensors corrode and fail. I think I've done 2 on my 96's 4.0L. Same thing with the purge sensor.


Dick
Thats why I want to test the sensor first. Got a good test proceedure outlined in link. DPFE EGR testing.
http://www.tomco-inc.com/Tech_Tips/ttt36.pdf
 
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Old Mar 19, 2009 | 06:37 PM
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From: Lyndonville, Vermont
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Originally Posted by Aeroman59
I was wrong, just had a closer look this engine has the 2 side pipes & conventional aluminium DPFE sensor. It looks like I can get to it, but not sure if I can test it yet? The plug is quite far back, I'm going to lose some skin I just know it!

Would be good to test the sensor before trying to remove the EGR system.
Funny I didn't see this post 1st time around.. I would just replace it. The egr pipes rarely come off easy...


Dick
 
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