Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

99 Expedition T-case problem

Thread Tools
 
Search this Thread
 
Old Feb 21, 2009 | 10:44 PM
  #16  
mebush's Avatar
mebush
New User
Joined: Nov 2005
Posts: 22
Likes: 0
Talking

Before you get too excited replacing stuff---are you sure that the transfer case is whats not engaging and not the front diff??? The reason I mention this is that I had a similar problem but the transfer case was shifting. The problem was a vacuum hose to the relays on the firewall had corroded thru just under the battery--apparently from long term exposure to the fumes or something. This kept the front diff from engaging as it is controlled by vacuum. Anyway a 4" piece of hose fixed the problem.
 
Reply
Old Feb 22, 2009 | 09:00 AM
  #17  
cr_expyeb98's Avatar
cr_expyeb98
Junior User
Joined: Jul 2006
Posts: 73
Likes: 0
Yes, I would do a little more investigating before replacing.

Mine 'broke' last year. And I was told to get under it, and on the shift motor, there is a rubber boot that covers the mechanism that actually moves, to keep road crap out of it. Pull that boot back and spray the snot out of it with PB Blaster, and try and pry on it a little bit, and do this for a couple of days. Mine was just corroded, and it finally broke loose, and has worked fine ever since. You also need to make sure that every week you engage your system, even when you don't need it. You want to make sure that mechanism always gets the chance to move.

And how did you get from a shift motor to a TCase? If it is your Tcase, you are no longer talking about a 100 repair.
 
Reply
Old Mar 1, 2009 | 10:20 PM
  #18  
Warfarin's Avatar
Warfarin
Thread Starter
|
Freshman User
Joined: Dec 2007
Posts: 47
Likes: 0
From: Utah
I was guessing that since it was not engaging the front wheels that the problem was either the T-case or the T-case shift motor. Since all works well in 2hi I'm guessing the shift motor or as mebush said perhaps a hose or something. (thanks for that suggestion mebush I will check it.) Also no indicator lights work on the dash when I move the switch from 2h to 4h or 4l. I know the 4X4 indicator light works as it lights up when I put the key in and all the lights do their diagnostic thing.
 
Reply
Old Mar 15, 2009 | 10:37 PM
  #19  
jsupple90's Avatar
jsupple90
New User
Joined: May 2002
Posts: 10
Likes: 0
From: NE Kansas
More questions on this same problem.....

So, if my transfer case won't go into anything other than 2WD and AWD, then more than likely my issue is also with the motor on the transfer case? I had a problem about a year ago with it when I put it in 4-Low, but it corrected itself after the vehicle was turned off for awhile.

Now today, my brother and dad were using it and put it into 4-Low for a little while doing some stuff, and then back into 2WD. Now it won't go into anything other than 2WD and AWD, and those are barely working with it slipping out of gears somewhat when driving. Also, it won't go into reverse at all. I'm thinking it is all the same issue with the transfer case not being able to go fully into any of the 4 different settings.

Can someone ease my mind and convince me that changing the motor will solve all these issues?
 
Reply
Old Mar 15, 2009 | 10:40 PM
  #20  
jsupple90's Avatar
jsupple90
New User
Joined: May 2002
Posts: 10
Likes: 0
From: NE Kansas
Double post.....sorry.
 

Last edited by jsupple90; Mar 15, 2009 at 10:42 PM. Reason: Double post.....sorry.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mholden1966
1997 - 2006 Expedition & Navigator
3
Jun 13, 2010 11:58 AM
woodworx
1997 - 2006 Expedition & Navigator
2
Dec 26, 2007 09:45 PM
taktiks
Car/truck Buying Advice
2
Aug 21, 2002 10:25 PM




All times are GMT -5. The time now is 10:26 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE