Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

electric fuel pump mod?

Thread Tools
 
Search this Thread
 
Old Nov 19, 2008 | 08:42 PM
  #1  
Tim Shultz's Avatar
Tim Shultz
Thread Starter
|
Senior User
Joined: Apr 2006
Posts: 370
Likes: 0
From: Bagram Afghanistan
electric fuel pump mod?

I have a fuel leak SOMEWHERE in my valley.. pretty sure it's the lift pump but I'm not REAL sure.. but I figure if I'm going to go tearing the fuel bowl and stuff apart I might as well spend a few bucks and upgrade the darn thing.. any of hyou guys do it? how? any pictures? what did it cost you? I'm loosing a quart or so of fuel a day I'm guessing now so I need to get on the ball about this. just got my twin 4" stacks done today and boy are they sweet
thanks
 
Reply
Old Nov 20, 2008 | 06:48 AM
  #2  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
You have some options.
You can get an elect. Walbro pump for around $100, or a stock SD pump for about $175, Aeromotive regulator for about $165, filter heads and filters for about $80, misc fuel hose and fittings.
Most guys (I think) tap into the fuel line in front of the selector valve on the frame rail with the elect pump. Install one filter head with a 30 mocron filter/water seperator, then to the pump, then to the second filter head with a 3 micron filter. Pumps like to push, not suck, so it needs a 'big' 30 micron (or 50?) to suck through, but can push through the smaller 3 micron filter.
Then on top of the motor, yank the pump and filter bowl. Adapt supply lines from the hardline on the motor to the 1/8" NPT fittings at the back of each head.
Fuel comes out the 1/8" NPT fittings at the front of each head, run lines to your regulator (1 in each side, 1 out at the bottom) then to the oem return hardline.
Wire your new electric pump with a relay, and some will mount a pressure switch on a motor oil port so the pump won't run if the motor shuts down in an accident.

That's how I'd do it, sorry no pics.
Good luck.
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Nov 20, 2008 | 06:53 AM
  #3  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

A little reading for you
Tims I/C Page example (go to the bottom)

Electric fuel system conversion - Powerstroke Nation
 
Reply
Old Nov 20, 2008 | 08:53 AM
  #4  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Kits can be bought also. I know Beans has a good one but they range around $1000 for all you need.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
78 Ford F150 460
1973 - 1979 F-100 & Larger F-Series Trucks
17
Jun 24, 2012 11:31 PM
bigdummyford
General Diesel Discussion
1
Mar 21, 2011 08:57 PM
restoringmy46
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
5
Apr 20, 2010 07:15 PM
BroncoDan1956
Fuel Injection, Carburetion & Fuel System
3
Oct 18, 2004 01:50 PM
'70F100Owner
Ford Inline Six, 200, 250, 4.9L / 300
3
Jul 20, 2004 11:18 PM




All times are GMT -5. The time now is 12:07 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE