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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Rough Cold Starts

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Old Feb 28, 2008 | 03:22 PM
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Rough Cold Starts

My 2003 6.0 starts very rough when cold. It's been zero to 32 degrees F here. I run synthetic oil. It misfires for a few minutes then runs smoothly as it warms up. Just began testing glow plug system. If there is power feeding the glow plugs at the connector then I will check the ohms on the plug itself. Is there any other way to easily check glow plugs? If they seem ok could it be an injector problem?
 
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Old Feb 28, 2008 | 07:29 PM
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Now I ckecked the + voltage output from the Glow Plug Control Module. 7 out of 8 terminals had voltage. One on the pass side was dead. Would that be a bad GPCM?
 
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Old Feb 28, 2008 | 07:39 PM
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If it's cold and the truck isn't plugged in I "cycle" the glow plugs three times. The new flash from the dealer helps, but kills your power/throttle response.
 
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Old Feb 29, 2008 | 01:05 AM
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May be a sensor problem - any oil leaks at the top of the engine (or oil soaked connectors)?
 
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Old Feb 29, 2008 | 03:11 AM
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it could be some hung up spool valves. You should be plugging it in when that cold. How many miles on the truck? Do you have the inductive heating ficm flash?
 
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Old Feb 29, 2008 | 05:25 AM
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75,000 miles on the truck. It seems one of the glow plugs is not getting power from the GPCM. I priced them out at $190 and up for a new one. Anyone ever had to replace the Glow Plug Control Module?
 
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