Notices
Offroad & 4x4
Sponsored by:
Sponsored by:

d60 swap

Thread Tools
 
Search this Thread
 
Old Feb 21, 2008 | 12:56 PM
  #1  
captain p4's Avatar
captain p4
Thread Starter
|
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
d60 swap

early 90s d60 into my '78 bronco and I want to keep the radius arms.

where do I get Cs and trac bar mounts? can I use the stock radius arms with the small driveside tube? is the upgrade to cage arms worth it?

annnndd..

go.
 
Reply
Old Feb 21, 2008 | 12:59 PM
  #2  
STGFordCrazy04's Avatar
STGFordCrazy04
Post Fiend
Joined: May 2004
Posts: 5,277
Likes: 0
From: St George, SC I-95
Go look at Cages website and I think JBGs website. They have the C wedges you will need. If Im not mistaken the ball joint 60 is better for coil sprung apps because you dont have to deal with the axle housing. The wider stance of the coil springs will miss. There is plenty of room for the stock radius arms but the Cage arms are cool. $700 though so that usually changes peoples mind.
 
Reply
Old Feb 21, 2008 | 01:36 PM
  #3  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by STGFordCrazy04
Go look at Cages website and I think JBGs website. They have the C wedges you will need. If Im not mistaken the ball joint 60 is better for coil sprung apps because you dont have to deal with the axle housing. The wider stance of the coil springs will miss. There is plenty of room for the stock radius arms but the Cage arms are cool. $700 though so that usually changes peoples mind.
x2......jbg for sure
 
Reply
Old Feb 21, 2008 | 11:10 PM
  #4  
captain p4's Avatar
captain p4
Thread Starter
|
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
found the wedges but can't seem to find a trac bar mount on the bronco graveyard, anyone know where I can find one?

will my stock drag link bolt up?
 
Reply
Old Feb 21, 2008 | 11:44 PM
  #5  
MBBFord's Avatar
MBBFord
Post Fiend
Joined: Mar 2005
Posts: 8,542
Likes: 5
From: Louisiana
Here's some good reading:

http://www.pirate4x4.com/forum/showthread.php?t=561156

If nothing else, you'll get an idea from in there...
 
Reply
Old Feb 21, 2008 | 11:45 PM
  #6  
captain p4's Avatar
captain p4
Thread Starter
|
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
lol i just looked through the whole ford section over on pirate and found that thread and posted in it
 
Reply
Old Feb 22, 2008 | 07:22 AM
  #7  
Big block bronco's Avatar
Big block bronco
New User
Joined: Sep 2006
Posts: 21
Likes: 0
Wink

I just swapped a D60 into my 1983 bronco. Drag link lenths are different for our trucks, but i was abe to use a stock drag link, although I have hi steer arms.

I made my track bar mounts and used an adjustable track bar.

I have pics, but I dont know how to insert them.
 
Reply
Old Feb 22, 2008 | 07:57 AM
  #8  
MBBFord's Avatar
MBBFord
Post Fiend
Joined: Mar 2005
Posts: 8,542
Likes: 5
From: Louisiana
Yeah, if your stock drag link doesn't work, a adjustable one should. I have one, and they seem to be pretty good quality, but a little $$$. I paid a little over $100, but that was about 2 years ago. They're more now... might be able to find one on evilbay.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 22, 2008 | 05:33 PM
  #9  
Big block bronco's Avatar
Big block bronco
New User
Joined: Sep 2006
Posts: 21
Likes: 0
Talking

My D60 is from a 1979. It has more room on the driver side to mount the needed hardware. The '90's model will not have room for mounting radius arm tabs.
 
Reply
Old Feb 22, 2008 | 06:27 PM
  #10  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
Originally Posted by captain p4
early 90s d60 into my '78 bronco and I want to keep the radius arms.
i'm curious to see how you go about mounting this thing. i sold my 88 D60 for a 79 d60 for this very reason. i got my wedges from JBG and they were great. one thing to note if you plan to use your stock clamps you will have to make a 1/2" spacer b/c the D60 is a touch larger than the D44 they were meant for.

the aftermarket arms are purely opinion, they will work flawlessly as i have seen several guys in the bronco club run them. i, however, could not justify that much money!

-cutts-
 
Reply
Old Feb 22, 2008 | 07:18 PM
  #11  
Big block bronco's Avatar
Big block bronco
New User
Joined: Sep 2006
Posts: 21
Likes: 0
I had my 1979 c bushings machined out to fit the larger D60 tube diameter.
 
Reply
Old Feb 25, 2008 | 06:30 AM
  #12  
kjett's Avatar
kjett
Post Fiend
20 Year Member
Joined: Jan 2001
Posts: 5,121
Likes: 1
From: Springfield, VA
P4,

Have the welder, grinder, and all the stuff needed to fabricate the mounts and put the c's on. If you want, instead of running a stock style "bushing" track bar, we can fab up a heim joint bar and mounts. You just gotta come up with the tube, ends, and tabs, all of which I can get you info on where to get what you need. If you can get the stuff early this week, we can be ready for this coming Sunday to get it done!
 
Reply
Old Feb 25, 2008 | 10:09 AM
  #13  
captain p4's Avatar
captain p4
Thread Starter
|
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
Let me know where to get the parts I need if you don't mind. Bronco is not quite ready to make the trip down there, still have to put the new tranny in and pull that 9inch out of the other truck for you, but as soon as its ready I'll let you know.

do you have the tools to make the spacer we need too? I've also heard you can grind out the c wedges so that they're the same width as on the d44 when mounted.
 
Reply
Old Feb 25, 2008 | 10:31 AM
  #14  
kjett's Avatar
kjett
Post Fiend
20 Year Member
Joined: Jan 2001
Posts: 5,121
Likes: 1
From: Springfield, VA
I can either make the spacers out of 1/2" plate, or I can machine out the c's. It's your choice. Granted, making the spacer would be easier, but then you need to get longer bolts as well and re-mount the way the lower coil bucket sits on top of the radius arms. So in the long run, it would probably be best to just trim out the inner portion of the c's to fit.

As for the tubing and such, contact S&W racecars up in PA. They will set you up with what you need. I'd get the 3/4" x 16 thread, rod ends, a set of their weld in bungs and the 1.25 DOM tubing. You wan work with 4', but I'd get a 5' piece to be sure, and you can always trim some off depending on where you mount your upper and lower brackets.
 

Last edited by kjett; Feb 25, 2008 at 10:37 AM.
Reply
Old Feb 25, 2008 | 02:57 PM
  #15  
ns_redneck's Avatar
ns_redneck
Senior User
Joined: Nov 2007
Posts: 118
Likes: 0
http://www.projectbronco.com/Technic...conversion.htm
u can't use the newer ones on it. the radius arms go where the pumpkin is in the way. this article will tell u everything u need. i am starting to do the same thing
good luck
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Saber123316
1987 - 1996 F150 & Larger F-Series Trucks
4
Jul 1, 2010 11:14 AM
kbak
1967 - 1972 F-100 & Larger F-Series Trucks
6
Dec 21, 2006 06:03 AM
MRStace84
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
Jan 29, 2006 05:15 PM
cjbronco
1978 - 1996 Big Bronco
9
Oct 25, 2005 12:44 PM
fatdaddy
1973 - 1979 F-100 & Larger F-Series Trucks
2
Jun 29, 2002 08:14 PM




All times are GMT -5. The time now is 10:05 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE