Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Doing backyard exhaust work, how difficult?

Thread Tools
 
Search this Thread
 
Old Feb 16, 2008 | 04:48 PM
  #1  
AbandonedBronco's Avatar
AbandonedBronco
Thread Starter
|
Moderator
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2007
Posts: 7,986
Likes: 104
From: Boise, Idaho
Club FTE Gold Member
Doing backyard exhaust work, how difficult?

Hey everyone, I'm planning on putting a new exhaust on my Bronco 300 from the engine back including EFI manifolds (on my carbed engine), a cat, and a muffler.

I don't have a welder but I've done lots of welding work before making fences, bridges, tools, etc... but never on aluminum or anything as thin as exhaust. A local shop quoted me $550 to do the entire exhaust with a high flow cat and high flow muffler, or $350 if I brought my own cat and muffler in. (This is with 2.5" exhaust.)

So, honestly, is this a great deal that I should just say "screw it" and go with it? Or is doing my own exhaust pretty easy and I'll save money even if I had to buy all the pipe and a welder?

What do you guys think? Thanks.
 
Reply
Old Feb 17, 2008 | 08:40 AM
  #2  
helirich's Avatar
helirich
Posting Guru
Joined: Apr 2006
Posts: 1,274
Likes: 1
The deal doesnt sound bad. But doing your own is not hard. I did mine with all 3" stainless with a TIG welder. It turned out very nice. Once you have the welder (whether its a TIG or a MIG) you will find other things to do with it.
 
Reply
Old Feb 19, 2008 | 02:04 PM
  #3  
blue beast's Avatar
blue beast
Posting Guru
Joined: Nov 2004
Posts: 2,155
Likes: 1
From: sunny fla sometimes windy
I would buy the welder even a el cheapo $150.00 arc welder for exhaust will work and you will come out cheaper especially in the long run using it on future projects. Try to fab up and weld it all then bolt it up even using clamps to position the pipes and then pull it out, weld it, remove clamps, then bolt it up. Summit has a exhaust kit with pre mandrel bent pipes all you do is weld them up to fit your vehicle.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
wreckinball
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
10
Jan 7, 2010 03:04 AM
frostysdriver
1987 - 1996 F150 & Larger F-Series Trucks
6
Feb 1, 2009 11:48 PM
shotgunner426
1987 - 1996 F150 & Larger F-Series Trucks
10
May 30, 2002 11:09 PM
shotgunner426
Exhaust Systems
2
May 18, 2002 09:35 PM
Buckeye431
Ohio Chapter
4
Mar 2, 2002 07:15 PM




All times are GMT -5. The time now is 08:58 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE