Notices
Aerostar Ford Aerostar

Head Gasket Install Help!!!

Thread Tools
 
Search this Thread
 
Old Jan 7, 2008 | 04:25 PM
  #1  
intensecaraudio's Avatar
intensecaraudio
Thread Starter
|
New User
Joined: Nov 2007
Posts: 3
Likes: 0
Head Gasket Install Help!!!

I have a 97 3.0 V6, i recently blew a head gasket. What is the easiest way to replace the head gasket?

Thanks
 
Reply
Old Jan 7, 2008 | 07:49 PM
  #2  
bozzzz94's Avatar
bozzzz94
Senior User
Joined: Nov 2004
Posts: 463
Likes: 0
Intense, Easy and Aerostar are on two seperate ends of the Earth. On the one hand I must ask you "Are you with mechanical ability/apptitude or have you not really started yet, but are willing to learn?" I bring to the plate the knowledge of being a Jet Engine Mechanic in the Air Force by trade in one hand and the basic knowlegde of auto repair since I was 15 in the other-AND-still I would tell you that this is a bear of a job just because of how jammed in the engine is and how much easier it would be to create just a tad more work for yourself in the long run just to make your nerves stay in tack and remove the engine completely from the bay or the van.

I recommend going to the "Forum" area and clicking on "search." There you will find several peoples opinions on this subject and what they have done. Do this in-order to get a feel of what you are headed for.

In my honest opion-not to disappoint you-I would have a mechanic do this (money providing) and or have a skilled friend work/assist you. If lets say you are skilled at I don't know installing a radio/speaker system in his car you could trade off help. Remember-we all started somewhere and it is just time and patience that you must have on your side before even considering tackling such a behemoth of a job.---Respectfully Boz
 
Reply
Old Jan 7, 2008 | 07:50 PM
  #3  
TheHandyman's Avatar
TheHandyman
Senior User
Joined: Mar 2006
Posts: 217
Likes: 1
From: North Carolina
I've done some mechanic work in past but not an Aero head job so I'll let another respond here. Are you ready to work bent over for 8 hours or more & disassemble the whole top half of the engine?

My '97 4.0 needs it too and I'm hesitant to do it..tho if I get a good shop built it won't be so bad. Hope you have another vehicle to drive for a while.

I've heard the 3.8 Ford V-6 blows gaskets too, but they're tough & you can just take off the heads & put on new gaskets & slap it back together again. This from a fairly decent mechanic. The 3.0 is kin I think to the 3.8.

The 4.0 reportedly needs heads checked for cracks by a machine shop. Proper procedure is to send ANY cylinder heads to the machine shop for a full going-over before putting them back on.
 
Reply
Old Jan 7, 2008 | 07:56 PM
  #4  
TheHandyman's Avatar
TheHandyman
Senior User
Joined: Mar 2006
Posts: 217
Likes: 1
From: North Carolina
Talking A smart **** answer...

Q) I have a 97 3.0 V6, i recently blew a head gasket. What is the easiest way to replace the head gasket?

A) Jack it wayy up & drive a new one under it!

(it maybe more money than you wanna put into the van. I'd guess $500- $750 ??)
 

Last edited by TheHandyman; Jan 7, 2008 at 07:59 PM.
Reply
Old Jan 7, 2008 | 08:22 PM
  #5  
bozzzz94's Avatar
bozzzz94
Senior User
Joined: Nov 2004
Posts: 463
Likes: 0
I C A, another thought is this. How do you know that it IS in fact a blown head/or head gasket that you have? Do the miles you have on the motor dictate this/the opinion of someone that might now or possibly something else? Take your van to a knowledgeable mechanic and have a compression check done of it. There are several other factors that could have occurred that mimic the trouble you are having.
 
Reply
Old Jan 8, 2008 | 12:29 AM
  #6  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
I did it twice. You need more time to separate connectors, remove TB, remove intake manyfold and other parts. Then you carefully loosen 6 bolts holding cyl.head on, remove valve puchrods, remove bolts, clean block surface, clean head surface.... Some mechanics use red color sealant to be sure no collant may leak. I did it to, but I dont know was a reason to do it ore no.

You need small torq. wrench to titen bolts well according specification. I advice to ise new bolts.
 
Reply
Old Jan 8, 2008 | 12:32 AM
  #7  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
an experienced DIYer can do it for less than $200 if the heads are ok and no worn out parts.
requires two to install and position the heads with a certainty of a clean correct positioning and seal.

do both sides

i personally would aquire another 3L, rebuild it with quality parts and install it if the van is to be kept for several years

no easy quick fix for leaking head gaskets on an Aero. most mechanic shops will charge $1000+ when they see it's an Aero.
 
Reply
Old Jan 8, 2008 | 04:04 PM
  #8  
TheHandyman's Avatar
TheHandyman
Senior User
Joined: Mar 2006
Posts: 217
Likes: 1
From: North Carolina
Head gaskets..

That's what I was wondering 96_4wdr... if it would be better to replace the whole engine with a rebuilt one.

Would you recommend this also for the 4.0l I suppose? Probably more so since I have lifter or some other start up noise & a tapping when running. They must've used Quaker State!

I think I need to find a matching high swirl engine for my '97. I think they began in '95 in the Rangers but with updates every year as usual.

I'd think a '97 Aero, Ranger, Explorer OHV would be the engine I should look for, for my '97 AWD Aero. OBD2 for sure.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 9, 2008 | 12:40 AM
  #9  
JTHill24's Avatar
JTHill24
Posting Guru
Joined: Aug 2002
Posts: 1,041
Likes: 1
From: Orland USA
Here's some help....
http://www3.webng.com/JTHill/

Rebulding the 3.0

Jay
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Frankmyers
1967 - 1972 F-100 & Larger F-Series Trucks
5
Feb 10, 2015 09:49 AM
bruno2
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
4
Jun 8, 2012 11:56 AM
sammytv4
1983 - 2012 Ranger & B-Series
3
Oct 10, 2006 10:54 AM
red75bronco
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
3
Mar 3, 2004 12:16 PM
bigsnag
Performance & General Engine Building
2
Aug 9, 2000 07:44 PM




All times are GMT -5. The time now is 08:32 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE