Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Intercooler

Thread Tools
 
Search this Thread
 
Old Sep 7, 2007 | 09:31 PM
  #1  
Mark62's Avatar
Mark62
Thread Starter
|
Tuned
Joined: Jul 2007
Posts: 291
Likes: 0
From: Cookeville, TN
Intercooler

How much room do I need for an intercooler (see my specs in sig)
also will a 6.0 intercooler fit????

I normally use the truck when towing and I want MOOOOOOORE power....

I also seem to have a low boost pressure problem....any ideas??? please help...

There does not seem to be a mechanic (that I know of) that can help...I know several mechanics that are good with gassers.....
 
Reply
Old Sep 7, 2007 | 09:43 PM
  #2  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

yes the 6.0 cooler will fit.

what kind of boost are you putting out? Without a chip you will be lucky to hit 20. things to check- leaking y-pipe connection, leaking up pipe donut gaskets, leaking exhuast manifolds, dirty air filter, junk turbo, not enough fuel
 
Reply
Old Sep 7, 2007 | 09:51 PM
  #3  
Mark62's Avatar
Mark62
Thread Starter
|
Tuned
Joined: Jul 2007
Posts: 291
Likes: 0
From: Cookeville, TN
Max boost I have seen is 14-15 psi and that is in 4th holding it on the floor & winding it up...
Y-pipe connections look great, no apparent exhaust leaks(maybe I should soap it?), air filter is new...so that leaves me with junk turbo or fuel problem...BTW - 17*HPOP is in transit...
 
Reply
Old Sep 7, 2007 | 10:37 PM
  #4  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,608
Likes: 13
From: Belair md
14-15 aint too bad, thats still in the stock ford spec, the 6.0 cooler will fit with some trimming needed on your front fascia, check out that album in my link
 
Reply
Old Sep 8, 2007 | 07:50 AM
  #5  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

yeah 14-15 isn't too bad for a truck with just the 10k mod and a 5sp. the manual trannies loose more boost during shifts than the auto's do. It could be a bit higher but each truck is different.
 
Reply
Old Sep 8, 2007 | 08:38 AM
  #6  
1997F-350's Avatar
1997F-350
Postmaster
Joined: Aug 2004
Posts: 3,948
Likes: 2
From: SHELTON, WA
sounds about right.
 
Reply
Old Sep 8, 2007 | 08:54 AM
  #7  
RocknXJ's Avatar
RocknXJ
Senior User
Joined: Jan 2004
Posts: 254
Likes: 2
From: Bakersfield, CA
Yeah, 14-15 doesn't sound bad. My '97 that's stock except for a low power Banks chip will hit 18. One thing I was surprised to see was after programming my '96 back to stock it would barely hit 12 psi, I guess the IC and stock tunes won't hit much boost. When I programed it back it would hit 25 again.

I have a 6.0 cooler sitting in the garage waiting to go into the '97.
 
Reply
Old Sep 8, 2007 | 11:47 AM
  #8  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
I am working on putting in my Banks IC right now. there isn't much room, its mighty tight in there! i was lucky though i trimmed just the right amount off the core support so that made it much easier!

-cutts-
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 8, 2007 | 12:41 PM
  #9  
Mark62's Avatar
Mark62
Thread Starter
|
Tuned
Joined: Jul 2007
Posts: 291
Likes: 0
From: Cookeville, TN
Where can I find the spyder and tubing etc. to add an intercooler to a non-intercooled truck?
 
Reply
Old Sep 8, 2007 | 01:46 PM
  #10  
wreckit72's Avatar
wreckit72
Elder User
Joined: Dec 2006
Posts: 519
Likes: 0
From: Montague, MI.
Boyer Custom Trucks is a source. http://boyercustomtruck.com/index.as...OD&ProdID=2595
 
Reply
Old Sep 8, 2007 | 03:32 PM
  #11  
RocknXJ's Avatar
RocknXJ
Senior User
Joined: Jan 2004
Posts: 254
Likes: 2
From: Bakersfield, CA
I was about to order the Banks tubing kit from Boyer when I found a brand new GTS Motorsports pipe kit and 6.0 IC for sale for a good price, so I bought it. You're choices are Banks kit, GTS kit, or find an early '99 spyder and make your own tubes. No more new early '99 spyders so you have to get lucky and find one for sale.
 
Reply
Old Sep 8, 2007 | 05:13 PM
  #12  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
I can get 20 psi and push it hard in 2nd or 3rd to get 25 stock. That is before the chip even.
 
Reply
Old Sep 8, 2007 | 06:58 PM
  #13  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,608
Likes: 13
From: Belair md
Originally Posted by Neal 97 250
I can get 20 psi and push it hard in 2nd or 3rd to get 25 stock. That is before the chip even.
i hate you!
 
Reply
Old Sep 8, 2007 | 09:53 PM
  #14  
fishmanndotcom's Avatar
fishmanndotcom
Lead Driver
25 Year Member
Joined: May 2000
Posts: 9,236
Likes: 12
From: Senoia, GA
Originally Posted by wreckit72
VERY highly recommended! thats where i bought my Banks kit from. great CS and hard to beat prices.

i was not impressed with GTS... prolly a great guy but it took me 3 weeks to get some basic answers from him. i figured if it took him that long to answer some questions no telling how long it would take him get my order to me. i too was going to do the DIY route but decided to splurge since i just bought a new turbo, rather not mess it up!

-cutts-
 
Reply
Old Sep 8, 2007 | 10:45 PM
  #15  
Aireeek's Avatar
Aireeek
Senior User
Joined: May 2007
Posts: 279
Likes: 0
GTS == No Love.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Renegade3064
1999 - 2016 Super Duty
2
Mar 23, 2016 07:52 AM
quesey
1994.5 - 1997 7.3L Power Stroke Diesel
2
Jan 14, 2015 04:50 PM
Crazyotto1
1999 - 2003 7.3L Power Stroke Diesel
11
Nov 13, 2014 04:55 AM
truck7575
1999 - 2003 7.3L Power Stroke Diesel
2
Aug 8, 2014 02:49 AM
ttttmaxx
1994.5 - 1997 7.3L Power Stroke Diesel
6
Feb 16, 2010 12:29 PM




All times are GMT -5. The time now is 12:00 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE