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89 lower ball joint replacement

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Old May 28, 2007 | 04:48 PM
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89 lower ball joint replacement

I was going to replace the lower left ball joint on my 89 Aerostar but my Chiltons manual and the dealer both say it is not replaceable, you have to do the entire control arm - a $250 part! Is the 89 special or can I use an aftermarket product to replace it? Thanks for you input.
 
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Old May 28, 2007 | 06:09 PM
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From: Washington state
http://www.rockauto.com/catalog/raframecatalog.php

site sponsor, give them a call
they stock several top quality name brand LBJs for '89
fast low cost drop shipping
 

Last edited by 96_4wdr; May 28, 2007 at 06:11 PM.
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Old May 28, 2007 | 07:47 PM
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Thanks for the lead.
 
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Old May 28, 2007 | 08:18 PM
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Hi Details

Welcome to our FTE forum.

Do a search. It has been done before without having to replace the entire control arm.
 
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Old May 28, 2007 | 09:45 PM
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Thats just bunch of dealer bull. I'm sure Ford made a killing though when it came to replacement .

The lower BJs have to be pressed out you can rent the tool its just a big C-clamp with a round adapter to be placed under the joint.

You place a round catch that comes with the tool where the joint will come out then install the clamp.

Tighten the clamp with a socket wrench until the joint comes out of the bottom. Reverse the process to reinstall.
 

Last edited by krankshaft; May 28, 2007 at 09:49 PM.
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Old May 29, 2007 | 07:09 PM
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You can do it. It's not too hard. I rented the press from Autozone. I had a hard time trying to figure out how to put the press into use. I found this website with pictures on getting the ball joint in and out. Note that in the pictures the press upside down compared to what you will need with the Aerostar.

The upper ball joints are another issue. Much harder.
 
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Old May 30, 2007 | 04:53 AM
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I used to replace upper ones. A bit harder. Just cut away 6 riviets and that is all.

To install use bolts.
 
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Old May 30, 2007 | 06:38 AM
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To remove uppers you will need to remove the rivets either drill them out or chisel them out. The new ones bolt on.

To drill them out use a center punch to place a dimple in the center of the rivet so your drill doesn't wander. Once you have gotten through remove the top half or the rivet and pound out the rest with the center punch.

To chisel them out I would use an air chisel however since that method seems like it could damage the upper control arm I would use the drill method.
 
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Old May 30, 2007 | 07:18 AM
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I've just replased lower BJs.

I used no press. A big hummer only. Old were easily nocked away. 1 hour job.
 
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Old Jun 3, 2007 | 10:37 AM
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Just a tip for 4WD owners who may search this topic. I just replaced mine and the C-clamp tool I used will just barely fit, but I had to pull back the CV boot. Put a piece of thin sheet metal between the threads on the tool and your CV Joint to avoid damage.
 
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Old Jul 30, 2007 | 04:38 PM
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Thanks for all your input, you were right not that big of deal.
 
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