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Old Aug 12, 2004 | 12:18 PM
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Rusty Rotors

I have another thread about hanging rear brakes on my 2002 Mountaneer 4.6 L AWD.

After pulling the wheel, I find that the rotors are rusty around the OD and the brake pads are hanging up on the rusty surface. It appears that the rotors are plated and the plating is coming loose because the metal underneath is rusting.

Is it possible to resurface those rotors, or must they be replaced.
 
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Old Aug 12, 2004 | 08:46 PM
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If the contact surface with the pad is coming loose/off, I believe you will be in the market for two new rotors. I think you can only get them resurfaced if they are unevenly worn, grooved.

Edit: they always look rusty inside between the contact surfaces--at least here in New England--but the contact surface should be smooth and shiny, w/o cracks and w/o pieces coming off...
 

Last edited by rhodie; Aug 12, 2004 at 08:56 PM.
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Old Aug 12, 2004 | 08:57 PM
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That is what I thought. The Mountaineer is only 2 1/2 years old, although it has 45,000 miles. It was still on the original pads on the front and rear. The rear pads look good, except where they met the bad surface area. I haven't looked at the front pads/rotors yet. I'll do that tomorrow.

I expected to need to replace the front pads at this time, but the rear rotors should not have rusted like that.

What is the best brand rotor to use? I don't want to repeat this problem in two more years.
 

Last edited by danlee; Aug 12, 2004 at 08:59 PM.
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Old Aug 12, 2004 | 09:43 PM
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Maybe try brembo, they seem popular or you could pick up some raybestos from pep boys, I used them on a buick and they looked to be of good quality. You get what you pay for remember.
 
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Old Aug 13, 2004 | 06:59 AM
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"You get what you pay for" I expected original equipment to last longer than two years. I just got rid of a '93 Pontiac Bonneville that still had the original front rotors. I am a little disappointed with Ford Motor Co about this. I have bought a lot of Ford poducts and have had few problems for at least the first five years. This is the second problem that I have had with this Mountaineer that is the result of poor quality.

Being out of warrenty doesn't excuse a quality problem in my book.
 
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Old Aug 13, 2004 | 08:30 AM
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My words "you get what you pay for" was in referrence to you purchasing the new rotors not the car. And yeah I am experiencing my suspension is rotting off my 95 f-150 with only 70k miles!
 
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Old Aug 13, 2004 | 01:28 PM
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Originally Posted by danlee
That is what I thought. The Mountaineer is only 2 1/2 years old, although it has 45,000 miles. It was still on the original pads on the front and rear. The rear pads look good, except where they met the bad surface area. I haven't looked at the front pads/rotors yet. I'll do that tomorrow.

I expected to need to replace the front pads at this time, but the rear rotors should not have rusted like that.

What is the best brand rotor to use? I don't want to repeat this problem in two more years.
Don't get Roto-Tech rotors. They'll crack in less than 500 miles. Mine did.
 
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Old Aug 13, 2004 | 05:24 PM
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I've never heard of plated rotors.

Remember that vehicles are assembled with parts made by the lowest bidder that still meet OEM spec.
 
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Old Aug 13, 2004 | 06:21 PM
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The rotors aren't plated, but they are a composite. The core is iron and the braking surface is stainless steel. The iron is rusting and the surface is becoming delaminated. This is occurring on the outer edge of the rotor and working inward. If this meets OEM spec, then Ford should revise their specs.

There is no recall about this, but there should be.
 
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