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Rear Shock removal difficulty

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Old Jul 5, 2004 | 05:39 PM
  #1  
tk325's Avatar
tk325
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Rear Shock removal difficulty

Hello everyone, hope you all had a nice 4th!

I am trying to change the rear shocks out on a 95 shorty. The top bolt will loosen to an extent, but at some point just spins aimlessly. The bolt will retighten, so I know its not stripped. From what I can tell, there's no clip of any type holding it on.

Help?

Thanks!
 
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Old Jul 5, 2004 | 06:23 PM
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Muffinman
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There is a nut on the other side. Look real close. It looks like the one that adjust on the bottom bolt.
 
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Old Jul 6, 2004 | 09:59 AM
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When I changed the rear shocks on my 1994 Aerostar EXT E-4WD I had the same problem with the bolt spinning aimlessly. The problem was that the casement inside the shock that envelopes the bolt was fused to the bolt with rust. It just turned with the bolt. So there is no way I could remove the bolt with the casement attached. I ended up borrowing a hand grinder from work and grinded the bold and the shock to pieces until it all fell out. A cutting torch is very useful in a situation like this but I don't have one of those.
 
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Old Jul 6, 2004 | 11:43 AM
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> grinded the bold and the shock to pieces until it all fell out

Exactly what I had to do on both rears.
 
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Old Jul 6, 2004 | 02:11 PM
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aerocolorado
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Ditto to the above. Torch off the bolt head and although this is not the recommended proceedure, once off, you can bend the outer mounting plate outwards to allow the inner bolt/rusted sleeve to be pulled out. This was the only way I could remove one of my rear bolts. Don't waste your time trying to hacksaw the bolt off, it is hardened steel and very difficult to cut. I tried everything before resorting to the torch.
 
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Old Jul 6, 2004 | 02:16 PM
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This is one reason I copper coat my bolts under the van. If I take one out it gets coated.
 
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Old Jul 6, 2004 | 02:19 PM
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Muffinman:

Does that require special equipment? Does that prevent rust?
 
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Old Jul 6, 2004 | 06:59 PM
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copper coat is like anticeas.


Bob
 
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Old Jul 6, 2004 | 09:15 PM
  #9  
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Its in a can you just spray it on and that its. They call it Copper Coat at the Auto store.
 
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Old Jul 7, 2004 | 03:44 PM
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Yep, that is exactly what we found. We ended up using a air powered cutting tool to cut the shock itself off and were able to actually save the bolts.

Had to cut the front ones off as well - there was no getting those top bolts to budge.

Overall about a 4 hour job (if you would have told be that before starting I would have laughed at you!).

Thanks!
 
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Old Jul 7, 2004 | 11:54 PM
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I ended up using the blue wrench (oxy-acetylene) to cut open the eyes on the tops of the shocks. Once the rubber smoke cleared (*koff*, *koff*), I also sliced the sleeve off the bolt with the torch. It was nasty, but I salvaged both bolts.

Cheers,
Eric
 
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