Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Cat Bad? P0420 code

Thread Tools
 
Search this Thread
 
Old Jun 21, 2004 | 02:43 PM
  #1  
DoraDexplora's Avatar
DoraDexplora
Thread Starter
|
New User
Joined: Mar 2004
Posts: 6
Likes: 0
Cat Bad? P0420 code

I have a 96 Explorer (6 cyl 110k miles) with a check engine light on, Pep Boys says the cat is going bad but my mechanic says its the O2 sensor. Any way to figure out who is right?

Much appreciated
 
Reply
Old Jun 21, 2004 | 03:03 PM
  #2  
ranger88a's Avatar
ranger88a
Elder User
Joined: Feb 2004
Posts: 811
Likes: 0
P0420 is a catalyst below efficiency code. You probably have a cat going bad. The code tells me the sensor works, and that the cat doesn't do it's job. I have however had a problem with some aftermarket cats, they don't seem to do the job well. Fords cats work, but are very expensive. Try looking for a reputable exhaust dealer who will stand behind their work.
 
Reply
Old Jun 21, 2004 | 04:58 PM
  #3  
87 XLT's Avatar
87 XLT
Postmaster
Joined: Oct 2003
Posts: 4,516
Likes: 1
From: SoCal
I agree, sounds like a bad cat.
 
Reply
Old Jun 22, 2004 | 07:51 AM
  #4  
DoraDexplora's Avatar
DoraDexplora
Thread Starter
|
New User
Joined: Mar 2004
Posts: 6
Likes: 0
Will do, Monroe makes a bolt on Cat for $500, half what Ford wants for theirs.

Thanks for the direction.
 
Reply
Old Jun 30, 2004 | 05:47 PM
  #5  
91-Exploder's Avatar
91-Exploder
Junior User
Joined: Jun 2004
Posts: 94
Likes: 0
There is a TSB available for this problem I had it on my 96' exploder

PCM - MIL ON DTC P0420 Stored in Memory TSB 00-26-4

You need to have your PCM recalibrated with a updated calibration file
the one the TSB recommends for 49 state cars is 6-58B-R10

This is a dealer job should be about $75-100 Much cheaper than a new cat
if this does not fix the problem you will need a new cat
 
Reply
Old Nov 22, 2004 | 07:04 PM
  #6  
jbenazzi's Avatar
jbenazzi
New User
Joined: Nov 2004
Posts: 5
Likes: 0
I have found the same thing . . .

I spoke with a Ford mechanic this morning . . . I told him my 1996 Explorer (116K miles) was showing the P0420 "catalyst below efficiency" code. I asked him what that meant (not mentioning that I had researched it here). He told me that it probably meant that I needed a new cat. I then told him that I had heard about the technical service bulletin from Ford about recalibrating the Powertrain Control Module (PCM). He had never heard of the TSB but when he came back he told me, "you definitely do not want to replace your cat, you DEFINITELY want to have your PCM recalibrated first." He said that, more than likely, he thought the recalibration would solve the problem (I really really really hope he is right).
 
Reply
Old Nov 22, 2004 | 11:07 PM
  #7  
quadrazer's Avatar
quadrazer
Senior User
Joined: Feb 2004
Posts: 220
Likes: 1
From: Castalia, Ohio
Tsb

Originally Posted by 91-Exploder
There is a TSB available for this problem I had it on my 96' exploder

PCM - MIL ON DTC P0420 Stored in Memory TSB 00-26-4

You need to have your PCM recalibrated with a updated calibration file
the one the TSB recommends for 49 state cars is 6-58B-R10

This is a dealer job should be about $75-100 Much cheaper than a new cat
if this does not fix the problem you will need a new cat
Any idea what years this TSB covers? Just wonder if I should have the update done on my 98 Explorer.
 
Reply
Old Nov 23, 2004 | 07:23 AM
  #8  
91-Exploder's Avatar
91-Exploder
Junior User
Joined: Jun 2004
Posts: 94
Likes: 0
The TSB appears to be generic for Gen II X's the actual TSB has about 35 PCM's listed it came out in 2000 so I would imagine that your 98 would be covered. Found this one because dealer told me I needed new cat and O2 sensor (x4) for $2200!!!. At the time I had a chance to buy a Snap On MT2500 with the troubleshooter. Tool lust won out and the first thing I found upon scanning was the TSB for the cat this saved me about $1700 bucks. A good scan tool is definitely worth the money.

KNOWLEDGE IS POWER!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Nov 23, 2004 | 09:28 AM
  #9  
Ladder's Avatar
Ladder
New User
Joined: Nov 2004
Posts: 3
Likes: 0
Have a look:

http://www.alldata.com/index.html
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
infinite-foamies
1987 - 1996 F150 & Larger F-Series Trucks
1
Apr 21, 2014 06:59 PM
Pikachu
1999 - 2016 Super Duty
6
Feb 10, 2010 10:27 AM
BPofMD
6.0L Power Stroke Diesel
48
Oct 20, 2008 11:18 AM
BPofMD
6.0L Power Stroke Diesel
76
Nov 28, 2007 10:17 AM
westladog
1999 - 2003 7.3L Power Stroke Diesel
20
Dec 27, 2004 03:14 AM




All times are GMT -5. The time now is 12:17 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE