Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

I need help!

Thread Tools
 
Search this Thread
 
Old Mar 9, 2025 | 09:53 PM
  #1  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
I need help!

Recently, i've had some trouble getting her started. Started a few times for me, but now it's crank and no start, even after plugging up the block heater. Thought it was the cold weather, but started thinking it was the glow plugs. Installed new ones last night and still no start. From what ive seen in the forums so far, i should replace the gasket/wiring harness next. Ill ohm them out to double check.


What are some other possible issues or other things i should consider? Im still learning as problems arise.

Thank you for helping.
 
Reply
Old Mar 9, 2025 | 10:40 PM
  #2  
Harveyearlolstad's Avatar
Harveyearlolstad
More Turbo
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2019
Posts: 538
Likes: 119
From: Norcal
Make sure you have fuel, push in the shraeder valve at the fuel bowl.

Make sure you have more than a 1/4 tank. Shower head could be broken off and you could be sucking in air if at or below a 1/4 tank.
 
Reply
Old Mar 10, 2025 | 07:28 AM
  #3  
White95PSD's Avatar
White95PSD
Tuned
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2020
Posts: 338
Likes: 112
From: Southern California
Have you checked for codes? CEL doesn’t always show on dash.

could be CPS. Does the tach move while cranking?

could be ICP. Unplug and try to start. If it starts when unplugged, time to replace that sensor.

like mentioned above, do you have fuel pressure? While cranking is there any smoke out the tail pipe? Drain fuel bowl and check filter. Check fuse for bowl heater.

before changing parts check codes and easy stuff. If you changed glow plugs did you verify glow plug relay works? Easy to do with test light and KOEO. I had a hard start when cold and it would crank, white smoke at tail pipe, but didn’t start. Ohm plugs, good. Then test lighted relay and nothing. When I touched both posts on relay with screw driver, I head click and it started. Replaced relay with white rogers.

hope this helps. Start with the easy stuff then work your way from there.
 
Reply
Old Mar 10, 2025 | 12:40 PM
  #4  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
I have plenty of fuel, but I’ll double check. Front tank float has a hole so it doesn’t read, but has almost a full tank. No smoke out the tail. I’ll check all these things today and updated.

Keep in mind, I’m still green around the gills, so the acronyms are missed on me. I really do appreciate the help. If anything else comes to mind please let me know
 
Reply
Old Mar 10, 2025 | 12:48 PM
  #5  
Harveyearlolstad's Avatar
Harveyearlolstad
More Turbo
5 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2019
Posts: 538
Likes: 119
From: Norcal
Check the shraeder valve while cranking. Just cause u have fuel doesn't mean the pump is pulling it out of the tank, or there's a blockage between the tank and pump. The shower heads brake in pieces and can get sucked up into the lines.
 
Reply
Old Mar 10, 2025 | 01:13 PM
  #6  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
really need a scanner to see whats going on and follow this chart
https://www.ford-trucks.com/forums/1...ostic-faq.html

any smoke while cranking?
tach move?
oil pressure comes up fast?
tanks have 1/4 full?
engine oil full?
 
Reply
Old Mar 10, 2025 | 01:17 PM
  #7  
White95PSD's Avatar
White95PSD
Tuned
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2020
Posts: 338
Likes: 112
From: Southern California
Originally Posted by knottyrope
really need a scanner to see whats going on and follow this chart
https://www.ford-trucks.com/forums/1...ostic-faq.html

any smoke while cranking?
tach move?
oil pressure comes up fast?
tanks have 1/4 full?
engine oil full?
Do you have that flow chart for troubleshooting? That may help him. You got all the goodies
 
Reply
Old Mar 10, 2025 | 03:32 PM
  #8  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
Originally Posted by White95PSD
Do you have that flow chart for troubleshooting? That may help him. You got all the goodies
i posted a link to it
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Mar 10, 2025 | 09:54 PM
  #9  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
UPDATE:
I followed the flow chart. Stopped after unplugging the ICP and starting. I don't have any pressure gauges or a code reader, so I'm going to have to buy them. Any specific brand/website I should use?

Bowl had fuel, but I forgot to check the fuses. I'll do that tomorrow.
Tach moves while cranking.
No smoke from the tail.
My voltmeter died on me. Getting batteries tomorrow.
 
Reply
Old Mar 10, 2025 | 10:03 PM
  #10  
White95PSD's Avatar
White95PSD
Tuned
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2020
Posts: 338
Likes: 112
From: Southern California
Originally Posted by Sr0k3r9669
UPDATE:
I followed the flow chart. Stopped after unplugging the ICP and starting. I don't have any pressure gauges or a code reader, so I'm going to have to buy them. Any specific brand/website I should use?

Bowl had fuel, but I forgot to check the fuses. I'll do that tomorrow.
Tach moves while cranking.
No smoke from the tail.
My voltmeter died on me. Getting batteries tomorrow.
it started after unplugging the ICP?

 
Reply
Old Mar 11, 2025 | 10:07 AM
  #11  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
Did not start. Forgot to mention.
 
Reply
Old Mar 22, 2025 | 04:08 PM
  #12  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
Update:
Followed the flow chart.
no codes
IPR is 1.5-2 yo
Fuel bowl has fuel
Fuel pressure gauge read 0
Cleaned FPR Screen
0 fuel pressure again
crank- no start.
no leaks
Front tank is full, rear is less than a quarter. Maybe 1/8 left.

I guess next I’m replacing the pump or selector or valve switch.
As far as a clogged fuel line, who do I go about checking that?
 
Reply
Old Mar 22, 2025 | 04:20 PM
  #13  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 707
From: Tobyhanma, PA
Is the tach moving when cranking? Smoke from the exhaust while crankng (probably not with no fuel ptessure)? You should have fuel pressure since it's mechanical.

Could always try pulling the feed line off somewhere and trying to start off some fuel in a bucket. That'd eliminate anybpotential fuel tank/pickup issues.
 
Reply
Old Mar 22, 2025 | 04:25 PM
  #14  
Sr0k3r9669's Avatar
Sr0k3r9669
Thread Starter
|
Cross-Country
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 71
Likes: 2
Originally Posted by Edgethis
Is the tach moving when cranking? Smoke from the exhaust while crankng (probably not with no fuel ptessure)? You should have fuel pressure since it's mechanical.

Could always try pulling the feed line off somewhere and trying to start off some fuel in a bucket. That'd eliminate anybpotential fuel tank/pickup issues.
Tach moves after the initial crank. Used to move in the process of cranking. No smoke at all.

I’ll give that a shot tomorrow and update.
 
Reply
Old Mar 22, 2025 | 05:00 PM
  #15  
paddler's Avatar
paddler
More Turbo
20 Year Member
Joined: Dec 2002
Posts: 664
Likes: 129
From: Columbia, MD
Just confirming... you are checking fuel pressure while cranking? Mechanical pump, so engine needs to be cranking to have fuel pressure. Zero pressure with key on but not cranking is normal. No disrespect intended, but it's worth asking.

If no pressure while cranking... fuel pump or fuel supply, maybe both. Fuel pressure or supply won't set a code.

How comfortable are you that the truck is actually pulling fuel from the allegedly full front tank? Failed selector with switch set to front but actually pulling from the rear plus broken off showerhead in rear tank would mean you're sucking air. Might be worthwhile putting 4 gallons into the rear tank, to definitively get you above the typical 1/4 level for broken off showerhead sucking air. The full front tank... gage is reading at or near full, not way above full? Way above full indicates broken wire or failed sender, so maybe its empty, or below 1/4 tank and a broken-off showerhead?. I don't know if the selector valve typically fails with fuel supply from one tank but level from other, or both stuck on the same tank regardless of switch position. Bad instrumentation makes for frustrating diagnosis.

What do you mean by "Tach moves after the initial crank"? Does tach not move on first crank attempt, but does on following attempts?
 
Reply



All times are GMT -5. The time now is 06:25 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE