Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

REPLACING FUEL PUMP/ADDING GAS HEATER

Thread Tools
 
Search this Thread
 
Old Jan 29, 2025 | 10:09 AM
  #1  
Bbutt's Avatar
Bbutt
Thread Starter
|
5th Wheeling
Joined: Mar 2024
Posts: 29
Likes: 4
From: Illinois
REPLACING FUEL PUMP/ADDING GAS HEATER

I have a 2005 E250 van w/5.4 2v .35 gallon tank...My query is this...i have converted to camper van,Bed,sink,cabinets 12v lifepo4 power for tv,fridge lights etc.I am planning to install an Eberspacher gasoline heater,this will mean having to drop gas tank...to install fuel pick up.I figure i should replace fuel pump assembly at same time.(176,000 mile)....WHERE DO I LOCATE FUEL PICK UP TUBE?...DO I DRILL THRU PUMP TOP OR ???HAS ANYONE DONE THIS BEFORE?....THANKS IN ADVANCE!!!!


 
Reply
Old Jan 29, 2025 | 11:02 AM
  #2  
Don Ridley's Avatar
Don Ridley
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jan 2023
Posts: 1,338
Likes: 456
Club FTE Silver Member

Seems like there is a fuel pump version for motorhomes.
https://www.ford-trucks.com/forums/1...le-repair.html


Probably something like this.
https://www.autozone.com/fuel-delivery/fuel-tank-sending-unit/p/delphi-fuel-pump-dhp10258/1114076_0_0
 
Reply
Old Jan 29, 2025 | 12:08 PM
  #3  
maples01's Avatar
maples01
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2004
Posts: 5,040
Likes: 137
From: Maryville
I'd use a diesel heater, gas is just not as safe.
 
Reply
Old Jan 30, 2025 | 05:33 AM
  #4  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,561
Likes: 2,673
From: Near Salt Lake City
Club FTE Silver Member

True story, they used gasoline heaters in Volkswagens back in the 40's and 50's
Unsafe, to say the least IMO
Quite a bit better these days I'm sure but... Hows's your insurance?
Pack some marshmallows for the fire
That said, most incomplete vehicle vans have a 3 port pump
Item number 182480365442 is one on Ebay with 3 ports (Jippo pump) (I would not use a cheap one)
For most applications you need to plug the 3rd port (like that pump has a cap on the 3rd line)
That 3rd line is generally used for a generator but will work for your heater
You might run into evap codes if you do not have the tank sealed like factory, so use a shutoff valve
 
Reply
Old Apr 10, 2025 | 09:41 AM
  #5  
zamboni's Avatar
zamboni
Cross-Country
10 Year Member
Joined: May 2015
Posts: 71
Likes: 11
I just installed a gas heater from Velit, it’s a knockoff of the expired webasto patent, so very similar to yours.
Actually found this thread while waiting for it to arrive on back order…now it’s installed.

Yes, good idea to throw in a new fuel pump while you have the assembly out. I did.
My assembly had a capped-off second pickup tube, which I gather is common on super duty vans but not sure on passenger wagons or E150. Dunno which you have. It doesn’t matter though, because that pickup tube is MUCH larger diameter than the tube the heater comes with. I have read that the pump loses prime easily if you connect to the larger pickup so yeah, I just drilled into the top of the pump assembly cover plate and installed the supplied pickup. This is also nice because you can run the tube all the way to the bottom of your tank, allowing you to run the furnace at lower fuel levels. The factory pickup is meant for a generator and won’t run at less than ~1/4 tank. A thoughtful detail but I prefer to have the option of being as stupid as I please.

Don’t listen to the “yer gonna die” replies, I don’t think most folks on this forum are aware how widespread these heaters are in RV / vanlife right now. They aren’t blowing people up.
 
Reply
Old Apr 10, 2025 | 07:47 PM
  #6  
maples01's Avatar
maples01
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2004
Posts: 5,040
Likes: 137
From: Maryville
How does gas work in the same design the diesel used, the Corvair offered one that was like a blower, similar to Volkswagen, I can't believe they brought them back, I want a separate heater to warm before start up, and heat at a camp site, mountains here get cold at night, I wanna see what you installed.
 
Reply
Old Apr 10, 2025 | 08:53 PM
  #7  
zamboni's Avatar
zamboni
Cross-Country
10 Year Member
Joined: May 2015
Posts: 71
Likes: 11
The gas and diesel models are externally identical; they clearly must change the nozzle, metering controls, and ignition system (which they call a "glow plug"). It pulls combustion air into a cast chamber, sets it on fire, and sends the exhaust outside. The outside of the cavity is finned and a blower runs room air over the fins to warm it, then out the heating duct.

I found a guy on YouTube who fully disassembled the heater -- alongside one of the cheapo Chinese diesel heaters. He also did some basic tests including CO measurement (the furnace controller incorporates a CO monitor). It was enough to convince me.

A big shortcoming of previous-generation units was elevation; at higher altitudes (e.g. every place you actually want them) they would run poorly, not run, or seem to run fine but coke up super fast, requiring cleaning. If you believe the YouTubers that has been fixed in current designs.

I haven't "moved in" to my rig yet...and likely won't until well after heating season is over, but I'm currently at 4300' and the furnace fired up without a hitch.

Search for Velit 4000P furnace. There's gas and diesel. 4 months ago information was thin but today there's a jillion videos on it. Probably 90% of them are useless. Just try and not throw up in your mouth while watching all the self-satisfied vanlifers ; )
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
fire.ice07
1948 - 1956 F1, F100 & Larger F-Series Trucks
25
Dec 5, 2024 09:27 AM
dawgvet
2017 - 2022 Super Duty
6
Oct 29, 2023 06:24 PM
jack6109518
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
May 6, 2023 08:01 PM
Yuriy Fomin
1968-Present E-Series Van/Cutaway/Chassis
18
May 19, 2019 10:40 AM
f3fidy
6.0L Power Stroke Diesel
10
Jun 21, 2011 11:59 AM




All times are GMT -5. The time now is 11:56 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE