Halogen headlights??
I set a light on the back of each bucket and traced around it with a sharpie.
But cutting out that much material means you cut off the factory stamp that says Top, and RH, LH, so I marked the top of each with my yellow engine marker, and labelled them rh and lh.
Of course both my oem retainer rings were broken and I had to order new ones from Amazon. I chose Amazon for the quick shipping. I bought the Dorman universal ring. Not only was each $4 less expensive than the others listed, but Dorman was the only one with the Overnight Delivery option.
I cut the buckets with jig saw and filed the edges. Now I'm waiting for it to get dark so I can test my new lights. I do like the new style headlights and the way they look on the truck. For me, I don't care about things being oem. I want the best product that works well and looks good. My list of non oem is long:
Taurus 130 amp alternator, Different engine, Chebby valves, Saginaw p/s pump, hydroboost brakes, 4xdisc, rims, over-size heater core, Carb, intake, air cleaner, Contour fans, exhaust, transmission, radiator, etc., etc.
These lights fit in the buckets with no modification
New lights vs the old one on the right.
i think they look same as the old one when installed. You would have to look careful to see they are flat.
Overall I think this Toyota kit is a great bargain. The lights are bright with a nice cutoff. The harness is very well made and more than long enough. They include a bunch of zip ties and dielectric grease.
Before hooking up the relays, I plugged the halogen in to the stock harness and then measured the voltage with the lights on. It was only 11 volts, vs 12.6 at the battery. Did they work, yes. But not as well as if they had full battery voltage as they do with the relay harness.
Where are folks buying these Toyata kits to get the cheap price? I may buy a set or to just to get the harness & relays, sell the bulbs.
https://autoparts.toyota.com/products/category/parts
It will allow you to search for dealers close to you to check inventory and order from. I was able to order a set from a dealer in PA, but beyond local pickup distance. Price was a little higher, but still under $40 shipped to my door.
I set a light on the back of each bucket and traced around it with a sharpie.
But cutting out that much material means you cut off the factory stamp that says Top, and RH, LH, so I marked the top of each with my yellow engine marker, and labelled them rh and lh.
Of course both my oem retainer rings were broken and I had to order new ones from Amazon. I chose Amazon for the quick shipping. I bought the Dorman universal ring. Not only was each $4 less expensive than the others listed, but Dorman was the only one with the Overnight Delivery option.
I cut the buckets with jig saw and filed the edges. Now I'm waiting for it to get dark so I can test my new lights. I do like the new style headlights and the way they look on the truck. For me, I don't care about things being oem. I want the best product that works well and looks good. My list of non oem is long:
Taurus 130 amp alternator, Different engine, Chebby valves, Saginaw p/s pump, hydroboost brakes, 4xdisc, rims, over-size heater core, Carb, intake, air cleaner, Contour fans, exhaust, transmission, radiator, etc., etc.
I was aggravated that I had to do that, and that the harness was barely long enough. That being said, personally I think the headlights look really good.
Ford Trucks for Ford Truck Enthusiasts
These lights fit in the buckets with no modification
New lights vs the old one on the right.
i think they look same as the old one when installed. You would have to look careful to see they are flat.
Overall I think this Toyota kit is a great bargain. The lights are bright with a nice cutoff. The harness is very well made and more than long enough. They include a bunch of zip ties and dielectric grease.
Before hooking up the relays, I plugged the halogen in to the stock harness and then measured the voltage with the lights on. It was only 11 volts, vs 12.6 at the battery. Did they work, yes. But not as well as if they had full battery voltage as they do with the relay harness.
I ran a wire from battery side of solenoid to this fuse panel which is now mounted next to voltage regulator
I extended the 12v input wire and removed inline fuse holder, this input wire was connected to the new fuse panel, the relays were mounted on the radiator support between the horn and radiator.
These were the LED capsules I went with, they have a well defined pattern and were very easy to aim
These are the assemblies I went with, they are glass rather than plastic lens and metal for the bucket portion on the back
Before with standard H6054 Halogens
After image with new assemblies installed
I have had a sweet set of Carello brand lights in mine since the late 80s, or the early 90s. They’ve got a super sharp cut off and a nice flare up to the right on the side of the road.
I always loved driving with those things, but after having seen too many seasons of low use, the shiny reflector material has been eaten away on the bottom.
Guess I just wasn’t using them enough to keep moisture out.













