DC-DC Charger
Once complete, we'll have a 50A Phoenix for charging on AC and a 50A Orion for DC, we use 200W of folding panels for solar since we mostly camp in shaded areas and seldom even use them.
About 5 years ago I ran a 1/0 circuit from the front of the trailer to the back, because at the time we were running the factory converter with a LifeLine AGM on the tongue, happens that the circuit is 2 feet longer than the one I ran in the truck for the existing DC charger. So yesterday I removed the 1/0 from the trailer and began the process of installing it in the truck.
I'll have a dedicated 1/0 (+/-) circuit ran directly from the truck battery, through a 70A Blue Sea breaker mounted at the battery, back to the 175A Anderson plug at the hitch, then a 1/0 circuit ran from the trailer tongue to a set of power poles located approximately 3 ft from the charger, then 4 AWG from the power poles to the charger. I should be able to get all the power the Orion has to offer.
I was holding off since I have limited space on my equipment rack, but it turns out that the new XS is smaller than my current 30A, so I pulled the trigger yeste
I've update our system with two 300ah SFK-300HP batteries. Also added a Cerbo GX and a Touch70 screen.

Spent the big bucks having them custom cut to size. I'm in a bit of a rush to get this project done by May 1, along with other junk I'm doing to my Lance.
Plan is to offset with rubber feet 3/4 - 1" off the back and use 1/4-20 SS fasteners, probably with nutserts.
I'm guessing the proper methodology would be to test fit and mark the perforated panels, temporarily mount, figure out where components will go, then remove panel, install components and mount completed panel to the wall?
Haha.. couldn't remember where I saw this and spent the morning searching solar, lance and other forums. Forgot about my Ford buddies.
I've update our system with two 300ah SFK-300HP batteries. Also added a Cerbo GX and a Touch70 screen.


First let me say that your workmanship looks impeccable! And secondly, your wiring diagram is extremely professional. I noticed you labeled it as "MiniLite Power Wiring Diagram". What model MiniLite is this installed in? We have a MicroLite 25FKS and don't have anywhere near that much storage compartment room.
I've been piecing together our wiring diagram and some of the circuits they ran are ridiculous, both in where they physically placed the wires and the duplication of travel. What program did you use for the wiring diagram?
I've been piecing together our wiring diagram and some of the circuits they ran are ridiculous, both in where they physically placed the wires and the duplication of travel. What program did you use for the wiring diagram?
I'm guessing the proper methodology would be to test fit and mark the perforated panels, temporarily mount, figure out where components will go, then remove panel, install components and mount completed panel to the wall?.
Ford Trucks for Ford Truck Enthusiasts
I have attached an image of a connector and plug that is attached to the negative cable of the passenger side battery. That plug is what we called a place holder when I worked on the Ford assembly line (I made Pintos and Mustang IIs). When a wiring harness was made, it included connectors for all possible options regardless of whether the vehicle was getting the option installed or not.
Back in the day it was cheaper and faster to do it that way. Connectors that weren’t used had plugs inserted into them.
According to the owner’s manual, the truck has a Battery Management System (BMS). However, I suspect that any BMS is worthless without a current sensor someplace. Since this truck does not have a current sensor, what is the BMS doing if anything? Does it even have a BMS? Was this a supply chain-induced omission at the time so I got a plug instead of a sensor? Will converting over to AGMs cause a problem without the current sensor? How will this impact my DC-DC charger?
Pintos were so much less complicated than these trucks.
Converting over to AGMs won't cause an issue - plenty of folks here have done it, myself included. FWIW there are battery type settings in the BCM that can be changed to reflect the type installed in the truck. I changed mine to AGM, plenty of people just throw the AGMs in and go. I haven't read anything here saying just throwing them in causes any issues so don't sweat it.
Not having a current sensor won't affect your DC-DC charger. My truck doesn't have a sensor. Just ensure you run heavy enough cable from the battery to the DC-DC to support pulling over 50 amps and it will be fine. I'd also pull a smaller gauge wire so you can use a switch to control the DC-DC unit. I know Victron can auto-detect if the truck is running but there may be times when you are driving that you don't want the DC-DC putting extra load on the vehicle's electrical system. One example is if you are stuck in traffic in a warm area, it's raining cats and dogs, you have the AC on high to defrost and cool, the stereo is going, your headlights and wipers are on, your brake lights are constantly on as you creep forward - and you are not moving or spinning the alternators fast enough to keep them cool with the extra 50+ amp load from the DC-DC charger. Turning off the DC-DC might be desirable in a scenario like that.
Pintos WERE less complicated. My older brother drove them to throw newspapers out of. He removed all the passenger seats, filled it up with hundreds of the LA Times, drove the crap out it all around Palos Verdes, Torrance, Redondo Beach, etc. Great, reliable cars. He killed two of them doing that over a 15 year span.
I have attached an image of a connector and plug that is attached to the negative cable of the passenger side battery. That plug is what we called a place holder when I worked on the Ford assembly line (I made Pintos and Mustang IIs). When a wiring harness was made, it included connectors for all possible options regardless of whether the vehicle was getting the option installed or not.
Back in the day it was cheaper and faster to do it that way. Connectors that weren’t used had plugs inserted into them.
According to the owner’s manual, the truck has a Battery Management System (BMS). However, I suspect that any BMS is worthless without a current sensor someplace. Since this truck does not have a current sensor, what is the BMS doing if anything? Does it even have a BMS? Was this a supply chain-induced omission at the time so I got a plug instead of a sensor? Will converting over to AGMs cause a problem without the current sensor? How will this impact my DC-DC charger?











