changing to 4 wheel drive questions
I'm wondering if it is a straight up swap of parts, or if there is a diff. in the frames, etc., that would require some serious fabrication.
Thanks for any and all help.
"There is nothing nuts and bolts about a 4wd conversion, there is not a thing that is bolt on or swappable. The engine cross members are entirely different, and this means that if an un molested truck is what you are after, it will be impossible to create one with a 2wd platform.The 2wd will have to be lifted quite a way to clear the front diff. 2wd trucks are coil sprung and most F250 4wd's are leaf sprung. None of the suspension items are even close to the same, so you will be fabricating or modifying some original 4wd stuff to work.
Steering systems are entirely different as well, so you will be upgrading that too. My last conversion with leafs ran me several thousand dollars, and that was with the work that I performed for free. The difference in sale values between a 4wd and 2wd are minimal, and the 4wd conversion is hardly justifiable.
Well the frames are similar, with a few exceptions. The frame horns are slightly different, and the frame widths aft of the cab are different from 73 to 77 trucks. The frame rise is also slightly different, but this is not a show stopper and does not make much difference one the fabrication begins.
Now the important question is whether or not you will be using a coils springs or a leaf spring. It is possible to install a 78/9 radius arm and suspension. Not a big deal really, and with a standard cab this is reasonable. Not quite as easy with a super cab and or crew cab. The 2wd frames are not cut for the shackle pivot, and they do not have the provisions for a spring hanger, but again, this is not a deal breaker. Installing a pivot is just a tedious process, accuracy is key.
Ok, so next is the transfer case. You have two choices, install a married case, and this requires the proper transmission. Might find some difficulty making or modifying an output shaft to accommodate the early C6 and a married transfer case. So then the next option is to find a divorced transfer case, and install this. You will have to make up a cross member, but then you will have to get creative with the shifter linkage. See the 4wd trans will have an adapter or tailshaft with a pivot for a typical 205 shifter. Fabrication is the only limiting factor here.
Next and final factor will be the speedo. See your speedo works from the trans, so that being the case, you will have to get a speed reference from the t-case. If you do not, the speedo will read twice as fast when you put the case in low range. But you will be in 4 low so who cares how fast you are going.
As mentioned the steering box will have to be relocated, and the truck will require some lift. That engine crossmember has limited clearance so you will be looking at some lift to even clear it. The other option would be to remove it and replace it with a tubular unit."
I found https://autofab.com/product/1965-197...-economy-lift/ this lift kit and can/will make it to 5", but that, imo, is a heck of a price to pay for a higher front end.
If there is an easier, less expensive way to do this, I'd love to hear about it.
BTW, the donor truck is a salvage, and, since I'm in Cal., I would have to have to have the entire truck checked out, and since my truck is completely modified, that would be a major headache.
Also, the donor is a b block and my dd is an inline 6. Again, major changes.
I know this sounds a bit 'out there', but I'm considering going with the 4x frame, with the front differential and suspension, and oem steering, but leaving the front drive shaft off, and without the transfer case. In essence, using my existing 2x drive train with a front 4x differential and 4x steering.
Either I go with the kit and be forced to pull my I beams every couple of years for re-bending, or hope that it is possible to buy the high lift coils once more.
That is why a 4x setup appeals to me. But either way, it is going to cost me.
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But like said, good coils should not sag much, if at all, in many years. I've had sagged out coils and leaves, but none of them took less than ten years of easy use. I say "easy" meaning i did not load them up very hard or very often. But I didn't baby them either, taking them off-road and flexing out often.
Probably why most big name brand coils (and sometimes even the leaf springs) have lifetime warranties on them.
Keep the receipts and you may never have to buy new springs again.
Paul
Ford Trucks for Ford Truck Enthusiasts
thanks for all the feedback.
Somewhere down the line I may spend the close to 3k to buy the lift kit, but for now I can't deal with the expense nor the down time.
Cheers.















