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1994.5 - 1997 7.3L Power Stroke Diesel  

Engine Removal Question

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Old Nov 10, 2023 | 10:08 AM
  #16  
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From: Bahstun
They dont usually go bad but the orings get hard form the header heat over time

Its easy to do
https://www.ford-trucks.com/forums/1...r-rebuild.html
 
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Old Nov 10, 2023 | 12:27 PM
  #17  
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Right on. I will paint my old one and change the seals.

The motor is out. I am going to sleep better tonight. Didn't remove the trans dipstick bolt. I removed the ground strap from the firewall but not the head. Something was snagging up and didn't seem right. With a little prying it came loose. The whole process was easy aside from my nerves. With the dipstick out it should install a lot easier. Probably going to get a new dipstick and try out the ATS dipstick fix.

Has anyone used the ATS dipstick fix adapter with o rings?

 
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Old Nov 10, 2023 | 02:25 PM
  #18  
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As long as the oil cooler ain't pitted, use it.

Make sure to only get FoMoCo seals for the oil cooler.

Good call on the weldable dip stick adapter.

Make sure to either use the Moroso oil pan gasket or use TA-31 sealant.

Might as well replace the oil gallery plugs with the updated ones.
 
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Old Nov 10, 2023 | 02:51 PM
  #19  
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From: Bahstun
Fuel line Viton sleeves that go into the heads might be good to do
 
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Old Nov 10, 2023 | 03:22 PM
  #20  
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Nice, we are all on the same page. I got Ford oil cooler o rings. I got all crazy and dropped the exhaust manifolds, up pipes, and turbo housing to get cerakoted.

Does anyone have experience with the ATS o ring transmission dipstick fix?

The big air filter that Riff Raff sells are those a bad idea? Do they dust out the motor?

Thanks again for all the help,

Bill
 
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Old Nov 10, 2023 | 03:47 PM
  #21  
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From: Bahstun
https://www.riffraffdiesel.com/riffr...37-filter-kit/
is what i have on mine and recommended by many on here

The stock air box can crack and leave you dusted

The trubo inlet orange hose is known to crack under the turbo
Get the boot kit or upgrade to bigger plenums if you can find the spider at a decent price
 
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Old Nov 10, 2023 | 04:40 PM
  #22  
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Here is a good option to upgrade your stock orange boot so you don't have any leaks.

Riffraff Diesel Turbo Intake and Y Boot Kit

You might also consider plenum inserts so you don't crush the weak stock plenums that are sheet metal.

Riffraff Diesel Plenum Inserts
 
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Old Nov 10, 2023 | 05:36 PM
  #23  
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That's the filter I am using. Glad to hear it is good.

I bought the billet intake manifolds from Riff Raff. I am running the Banks intercooler kit so I have to keep the smaller inlet size manifolds.

Here are a couple pics of my fuel set up. I run WVO on a two tank setup similar to the one Bitterroot sells. I installed it about eight years ago. There are two separate efuel systems with check valves so the fuels never mix. The WVO system is on the passenger side frame and goes into the rear ports. The diesel filter, regulator, and pump are on the drivers side frame. The diesel fuel lines use the front ports. You can see the check valve screwed into the driven diesel fuel block.




 
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Old Nov 12, 2023 | 02:28 PM
  #24  
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Motor Mounts. Motorcraft OBS are discontinued. I hate to reuse my old ones but putting garbage in there is a bad idea too.

Anyone have experience with aftermarket motor mounts?

 
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Old Nov 12, 2023 | 05:06 PM
  #25  
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Unless yours are trashed I'd use them. No experience with aftermarket ones here. Chances are if yours are decent they will outlast any aftermarket ones.
 
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Old Nov 12, 2023 | 08:20 PM
  #26  
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That was my thinking as well. I was surprised how good the motor mounts looked for being 25 years old. I am going to run them.

Got my motor apart today lots of cleaning to do before I start assembling the long block.

I appreciate all the help from this forum with my build.
 
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Old Nov 17, 2023 | 06:10 PM
  #27  
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YES THEY DO. And the crap that ends up in your cooling system is the stuff of nightmares.Since you are doing an engine swap put a new cooler on. It's worth the $100 to not have to clean up the mess.
 
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Old Nov 17, 2023 | 06:30 PM
  #28  
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****, I just prepped and painted my old one yesterday. I am not working on the motor next week. A new one can be here before I start assembly.

I have a nice motor building smorgasbord going now. All the stuff is cleaned and painted. The up pipes, exhaust, and turbo snail are the only things I am waiting on.
 
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Old Nov 22, 2023 | 11:16 AM
  #29  
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Installing the front cover, water pump, HPOP soon. I lightly coat o rings before I install them. The water pump gasket is basically an o ring. Should I lightly oil the water pump gasket?
 
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Old Nov 22, 2023 | 11:33 AM
  #30  
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From: Bahstun
For water pump install it dry

If using TA 31, get a electric caulk gun, stuff needs to be done in 2 min or it wont stick after it skins over
 
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