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Old Mar 10, 2023 | 01:24 PM
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Low Oil Pressure

I just recently built a stock 352 into a 390 standard bore, .020 on mains and rods. Rods were resized and mains were line bored. I have under a 1k miles on the rebuild when I noticed my oil light flashing when at stop. Once I accelerate it goes off. It didn’t concern me too much because my oil pressure at first start up after rebuild was between 50&60 PSI. After checking with my test gauge when hot it was about 10 PSI.

I then ordered an Autogauge Oil Pressure/Voltage/Coolant Temp set. At cold start it jumps to 60 PSI. The more you drive and heat it up it drops to 25-30 at highway speeds. When stopped at idle, it drops to 2-5 PSI.

When I primed the engine both oil rails were oiling, one a little more than the other but nothing too concerning. Does this sound pump related since it has good pressure when cold but poor at operating temps? Coolant temps are running 180-185.

Thanks in advance.
 
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Old Mar 10, 2023 | 05:10 PM
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When stating what your PSI is, I'd focus on 2 things - rpm and whether the engine is warmed up or cold. Stating that it was 60 psi after a rebuild needs to be qualified with what rpm that was at. On a related note, the general rule of thumb is 10 psi per 1,000 rpm.

Having said that, I would expect more than 2 psi at idle from a freshly built engine, but it sounds like you're using an electric gauge. I'd check with a mechanical gauge before I got too furballed up about this.

 
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Old Mar 10, 2023 | 07:50 PM
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Originally Posted by bulletpruf
When stating what your PSI is, I'd focus on 2 things - rpm and whether the engine is warmed up or cold. Stating that it was 60 psi after a rebuild needs to be qualified with what rpm that was at. On a related note, the general rule of thumb is 10 psi per 1,000 rpm.

Having said that, I would expect more than 2 psi at idle from a freshly built engine, but it sounds like you're using an electric gauge. I'd check with a mechanical gauge before I got too furballed up about this.
So, I don’t have a tach installed but by ear I’d say it idles between 800-1000 rpm. Maybe a little lower while in gear. When I say 60 PSI, it’s been at idle and cold. My test gauge (Harbor Freight) and the new AutoMeter gauges I installed last night are both mechanical gauges. I bought the copper tubing kit for the oil pressure gauge.

Hope that helps.
 
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Old Mar 10, 2023 | 08:19 PM
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Originally Posted by Shaneb75
So, I don’t have a tach installed but by ear I’d say it idles between 800-1000 rpm. Maybe a little lower while in gear. When I say 60 PSI, it’s been at idle and cold. My test gauge (Harbor Freight) and the new AutoMeter gauges I installed last night are both mechanical gauges. I bought the copper tubing kit for the oil pressure gauge.

Hope that helps.
If you have two mechanical gauges reading the same, I'd say that's a legit reading. If it was a well-used engine, I'd say run it and you should be fine, but since it's a fresh engine, I'd be a little concerned, too.

Did you install a new oil pump? If so, I'm assuming it was just a standard pump, not high pressure or high volume.

What weight oil are you running?

Did you assemble the short block? If so, do you recall the clearance on the rod bearings and main bearings?
 
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Old Mar 10, 2023 | 08:35 PM
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Originally Posted by bulletpruf
If you have two mechanical gauges reading the same, I'd say that's a legit reading. If it was a well-used engine, I'd say run it and you should be fine, but since it's a fresh engine, I'd be a little concerned, too.

Did you install a new oil pump? If so, I'm assuming it was just a standard pump, not high pressure or high volume.
I did, Melling standard pump.

What weight oil are you running?
I believe the initial oil was Castrol 10w40 with a break in additive. I changed the oil on Saturday with Castrol 10w30.

Did you assemble the short block? If so, do you recall the clearance on the rod bearings and main bearings?

I did, and did check the clearances and they were right on where they were supposed to be (based on the book) I don’t have it in front of me. I used calipers and mics not plastigage. Going off of memory .002 rings a bell. Sorry this was back in July when I actually built the lower end.

If you have two mechanical gauges reading the same, I'd say that's a legit reading. If it was a well-used engine, I'd say run it and you should be fine, but since it's a fresh engine, I'd be a little concerned, too.

Did you install a new oil pump? If so, I'm assuming it was just a standard pump, not high pressure or high volume.
I did, Melling standard pump.

What weight oil are you running?
I believe the initial oil was Castrol 10w40 with a break in additive. I changed the oil on Saturday with Castrol 10w30.

Did you assemble the short block? If so, do you recall the clearance on the rod bearings and main bearings?

I did, and did check the clearances and they were right on where they were supposed to be (based on the book) I don’t have it in front of me. I used calipers and mics not plastigage. Going off of memory .002 rings a bell. Sorry this was back in July when I actually built the lower end.


 
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Old Mar 10, 2023 | 08:54 PM
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Ok, was the oil pressure initially higher and then it dropped or has it been consistently like this?

If it's dropped, did it drop after you went to thinner oil? If so, I'd go back to 10w40.

Are you getting lifter noise at hot idle? You should be hearing some clatter if it's below 5 psi.

Another possibility is that after 1,000 miles, the oil had gotten diluted by fuel and that's thinned it out and lowered the pressure.

A spun bearing would cause low pressure, too, but you'd likely hear something. However, if you still have your old oil filter, I'd cut it open to look for metal.

Other possibility is a galley plug that's backed out, but then you'd have very little pressure at highway speeds, too.

.002" should be right on the money on bearing clearances.

Here's a recent thread on the FE forum about low oil pressure - some pretty sharp folks chiming in -- https://www.fordfe.com/low-oil-pressure-t166930.html
 
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Old Mar 11, 2023 | 08:15 AM
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Originally Posted by bulletpruf
Ok, was the oil pressure initially higher and then it dropped or has it been consistently like this?

If it's dropped, did it drop after you went to thinner oil? If so, I'd go back to 10w40.

Are you getting lifter noise at hot idle? You should be hearing some clatter if it's below 5 psi.

Another possibility is that after 1,000 miles, the oil had gotten diluted by fuel and that's thinned it out and lowered the pressure.

A spun bearing would cause low pressure, too, but you'd likely hear something. However, if you still have your old oil filter, I'd cut it open to look for metal.

Other possibility is a galley plug that's backed out, but then you'd have very little pressure at highway speeds, too.

.002" should be right on the money on bearing clearances.

Here's a recent thread on the FE forum about low oil pressure - some pretty sharp folks chiming in -- https://www.fordfe.com/low-oil-pressure-t166930.html
Thanks for chiming in and sharing that thread.

I am not hearing any noise altering hot idle. She sounds happy all the time. I am going to bleed the oil pressure tube to the gauge to see if that changes anything and put another quart of oil in it. Also, when I changed my oil, it didn’t smell like gas so I’m assuming that’s not the issue.

 
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Old Mar 11, 2023 | 05:36 PM
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Originally Posted by Shaneb75
Thanks for chiming in and sharing that thread.

I am not hearing any noise altering hot idle. She sounds happy all the time. I am going to bleed the oil pressure tube to the gauge to see if that changes anything and put another quart of oil in it. Also, when I changed my oil, it didn’t smell like gas so I’m assuming that’s not the issue.
Lots of smart folks here, but there's a lot more of hardcore FE folks on the FE forum.

Let us know what you find out. Curious to hear exactly what the issue is.

Scott

 
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Old Mar 30, 2023 | 02:44 PM
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Did you reuse the old rocker assemblies? Worn rockers will bleed off a lot of oil pressure...

Did you put new cam bearings in? If so, did they have to ream the bearings to get the cam to fit? FEs can suffer from poor cam bore machining that will also bleed off a lot of oil pressure...
 
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Old Mar 30, 2023 | 03:38 PM
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Originally Posted by 1972RedNeck
Did you reuse the old rocker assemblies? Worn rockers will bleed off a lot of oil pressure...

Did you put new cam bearings in? If so, did they have to ream the bearings to get the cam to fit? FEs can suffer from poor cam bore machining that will also bleed off a lot of oil pressure...

Yes I reused the rocker assembly. I have a known good set to try out.

Yes on the new cam bearing. They didn’t mention renaming the bearings tho.
 
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Old Mar 31, 2023 | 07:08 AM
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I'd start with cutting the oil filter open and see whats inside.
 
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Old Mar 31, 2023 | 09:15 AM
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Originally Posted by mark a.
I'd start with cutting the oil filter open and see whats inside.
I did that about a week ago and there was no metal or anything sparkling in the oil. Looked normal.
 
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Old Mar 31, 2023 | 05:44 PM
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To be that low it sort of sounds like a galley plug was left out of the engine somewhere. FE blocks have 3 galleys and 2 plugs at the front with one in there back behind the distributor, one on the main galley and one more that's plugged with the thrust plate bolt could one of those have been left out?

 
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Old Apr 23, 2023 | 10:00 PM
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An important question was asked earlier but I do not believe you answered it.
Was the pressure Ok when you first rebuilt the engine?
If not, this is an indication you may have an internal leak.

I once did not tighten the pump bolts fully and had a similar problem. Was there a gasket on the pump pick up tube?
 
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Old Apr 24, 2023 | 08:25 AM
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Originally Posted by dcm0123
An important question was asked earlier but I do not believe you answered it.
Was the pressure Ok when you first rebuilt the engine?
If not, this is an indication you may have an internal leak.

I once did not tighten the pump bolts fully and had a similar problem. Was there a gasket on the pump pick up tube?

It was good using my test pressure gauge, but I did t leave it hooked up at until it was up to temp. I really didn’t that was necessary (obviously think differently now). So the answer is, I can say the pressure never dropped low enough to make the light flash until the last drive I was on.

I looked back at the pictures and the pump and screen both had gaskets and looked tight for what it is worth. I have a few projects I need to finish before I can pull it back out and inspect it. I hope it is something simple.
 
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