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05+ front axle with early stock wheels?

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Old Dec 16, 2022 | 07:56 PM
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05+ front axle with early stock wheels?

I have nice new 16" tires on powdercoated stock steelies under my 2003 F350 4x4. I need to rebuild the front axle and i have an arb air locker to install. I think I'd be smarter to rebuild a newer axle and swap to coils. I'm sick of the terrible turning radius this thing has.

If I used my 285/75R16's on stock steelies will the wheel offset work fine on the newer axle? Will 16" wheels clear the brakes on the newer axle?

Thanks!
 
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Old Dec 16, 2022 | 08:57 PM
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Even if they clear the brakes they will stick out past the fenders because of the different backspacing/offset from 99-04 and 05 and up. We’re talking about a single wheel truck?
 
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Old Dec 17, 2022 | 09:48 AM
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Yes, it's a single rear wheel truck.

Researching it more indicates it's only 1.25" different in offset. The wheels I'm running are the base level steelies Powdercoated black.they are 7" wide and sit inside the fenders 2" with 285/75r16 cooper STT pros.



 
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Old Dec 17, 2022 | 01:37 PM
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Originally Posted by snuggletough
Yes, it's a single rear wheel truck.

Researching it more indicates it's only 1.25" different in offset. The wheels I'm running are the base level steelies Powdercoated black.they are 7" wide and sit inside the fenders 2" with 285/75r16 cooper STT pros.
I think they’re gonna stick out more than the 1.25 inches due to the wider axles on the newer trucks
take off a wheel and move it out two inches of space between the existing hub face and back of the wheel. That should give you a good idea where you’re gonna be sitting.

that’s a lot of money spent just to get slightly better turning radius.
 
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Old Dec 17, 2022 | 04:30 PM
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Originally Posted by 2001F350dualwheel
I think they’re gonna stick out more than the 1.25 inches due to the wider axles on the newer trucks
take off a wheel and move it out two inches of space between the existing hub face and back of the wheel. That should give you a good idea where you’re gonna be sitting.

that’s a lot of money spent just to get slightly better turning radius.
My front axle has 460,000 miles on it and needs everything. I can buy a complete 2007 front axle with 60K miles on it for $850 and I can get all the brackets to mount it for free.

It will cost me less to install the later axle.

I have also done brand new Ford front leaf springs twice and they are sagging badly again.

And yes, the turning radius is a big difference. This truck cannot even turn the tires to the factory locks. The steering stops have never been touched. The stock size tires hit the springs. The coil spring trucks are night and day difference wrt turning radius.

The newer axles are just way, way better all around. The knuckles are way better, balljoints way better, better brakes, better tie rods.

The axle just bolts in. It's not any kind of a big deal to do it. I just would like to use the wheels and tires I have $1600 into.
 
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Old Dec 17, 2022 | 06:43 PM
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Originally Posted by snuggletough
My front axle has 460,000 miles on it and needs everything. I can buy a complete 2007 front axle with 60K miles on it for $850 and I can get all the brackets to mount it for free.

It will cost me less to install the later axle.

I have also done brand new Ford front leaf springs twice and they are sagging badly again.

And yes, the turning radius is a big difference. This truck cannot even turn the tires to the factory locks. The steering stops have never been touched. The stock size tires hit the springs. The coil spring trucks are night and day difference wrt turning radius.

The newer axles are just way, way better all around. The knuckles are way better, balljoints way better, better brakes, better tie rods.

The axle just bolts in. It's not any kind of a big deal to do it. I just would like to use the wheels and tires I have $1600 into.
didn’t know you had almost half a million miles on the axle. Must be pretty worn out. Just go get the right wheels for it. I believe they ran 13 inch rotors in 05. Just the axles are wider physically. So it will push the older stock wheel out 2 inches at the hub.
 
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Old Dec 18, 2022 | 01:19 AM
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Despite whatever backspacing one goes with, the brakes are larger. A 16" wheel won't work on the '05+ axles, that's why the smallest size Ford offered from '05 forward was a 17" wheel.

I'd totally rock the 16" wheels if they fit. Cheaper tires. But sadly, 17" wheels are the minimum size that fits.
 
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Old Dec 18, 2022 | 02:15 AM
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Originally Posted by F350JOHN
Despite whatever backspacing one goes with, the brakes are larger. A 16" wheel won't work on the '05+ axles, that's why the smallest size Ford offered from '05 forward was a 17" wheel.

I'd totally rock the 16" wheels if they fit. Cheaper tires. But sadly, 17" wheels are the minimum size that fits.
Actually 16s are getting more expensive. I bought a set of Hankook 265/75/16 E load for $140 ea about 2years ago right before Covid. Now…same tire $180. Mounting and balancing used to be 12-15 bucks now it’s 20-25 bucks.. A set of 4 16s range from 850 for a “cheap less known ” brand to 12-1600 for a “well known “ brand.
17s hover around that same price as 16s. The 8nly reason I know this is I bought a dually and it needed rear tires so I went looking.
 
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Old Dec 18, 2022 | 07:28 AM
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If you're up for it, the coil spring axle is a sweet. There's a fair bit of work involved beyond getting it mounted though. Brake lines, steering connection, drag link to pitman arm.

I put a 2007 coil under my 2001, I also upgraded the steering gear to a 2015 model (that was time consuming), but it turns like a new truck and with one finger on the wheel. Totally worth it in my opinion.
 
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Old Dec 18, 2022 | 09:49 AM
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Originally Posted by Dan V
If you're up for it, the coil spring axle is a sweet. There's a fair bit of work involved beyond getting it mounted though. Brake lines, steering connection, drag link to pitman arm.

I put a 2007 coil under my 2001, I also upgraded the steering gear to a 2015 model (that was time consuming), but it turns like a new truck and with one finger on the wheel. Totally worth it in my opinion.
the coil spring axles out here are insanely expensive. Considering you need to do both axles or find a front axle with identical rear axle abduction rear spacers it can be cost prohibitive. A axle out here runs 12-1500 (and it needs a rebuilt) for a front one and about the same for a rear. So its 3k for a set before you even get into the suspension parts or rebuilding ut. Granted the rebuild cost is not a huge factor if your current axle needs to be rebuilt too.
i had a guy at work do a complete swap but he had the complete donor truck.
when my axles needed rebuilding I looked at swapping. It was gonna cost me way more than rebuilding what I have. I know it rides better which was my main reason to swap. It was a long distance truck so I wanted the better coil ride. . When I drove my buddy’s I didn’t notice a huge improvement in steering radius but I didn’t do any tight turns where I would notice. The ride was great though.

 
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Old Dec 18, 2022 | 10:37 AM
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Originally Posted by 2001F350dualwheel
the coil spring axles out here are insanely expensive. Considering you need to do both axles or find a front axle with identical rear axle abduction rear spacers it can be cost prohibitive. A axle out here runs 12-1500 (and it needs a rebuilt) for a front one and about the same for a rear. So its 3k for a set before you even get into the suspension parts or rebuilding ut. Granted the rebuild cost is not a huge factor if your current axle needs to be rebuilt too.
i had a guy at work do a complete swap but he had the complete donor truck.
when my axles needed rebuilding I looked at swapping. It was gonna cost me way more than rebuilding what I have. I know it rides better which was my main reason to swap. It was a long distance truck so I wanted the better coil ride. . When I drove my buddy’s I didn’t notice a huge improvement in steering radius but I didn’t do any tight turns where I would notice. The ride was great though.
The ride is no different whatsoever. Leafs ride same as coils if they are sized properly for the truck. I have zero complaints about the leafs themselves. Its just the matter of how Ford decided to place them so far outboard on the Superduties which dramatically effects how tight you can steer.

Here in the northwest coil sprung Superduty front axles sell for $500 to $1000 depending on time of year.

My BIL just bought a complete 2010 ZF6 F350 4x4 with 70k and a scattered 6.4 for $2500.


 
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Old Dec 18, 2022 | 12:07 PM
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Originally Posted by snuggletough
The ride is no different whatsoever. Leafs ride same as coils if they are sized properly for the truck. I have zero complaints about the leafs themselves. Its just the matter of how Ford decided to place them so far outboard on the Superduties which dramatically effects how tight you can steer.

Here in the northwest coil sprung Superduty front axles sell for $500 to $1000 depending on time of year.

My BIL just bought a complete 2010 ZF6 F350 4x4 with 70k and a scattered 6.4 for $2500.
buying the complete truck is the only way to do a swap imo. This way all the parts you need are there and the gears are the same etc.
my buddy’s truck rode a lot smoother than mine. Maybe it was the different rate or my work out sprigs. I switched to a set of Deaver V code spec front sprigs and the ride seemed to be a bit better but it was new vs 18 year old sprigs.
if yiu can get a complete truck like your BIL you can not only get the axles and parts yiu can part the rest of the truck and make more than yiu ever got into it. I parted out a 2003 crew cab v10 and made aboit 9500. I couldn’t sell the truck for half that if I tried. The motor was trashed.
 
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Old Dec 18, 2022 | 01:18 PM
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The '05 to '07 coil spring trucks are an easier conversion than the '08+ trucks. Mostly due to coil bucket fitment on the '99 to '04 frames. That and the VSS situation is different on the '08+ rear axles. The sweet spot is the '05 to '07 units. A complete donor truck is the only way to go. That's what I ended up doing.
 
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Old Dec 21, 2022 | 07:59 AM
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I sourced a 2007 coil assembly (minus the spring buckets) for $500. I did put 4:10's in it and replaced the BJ's and axle u-joints. Then I found a 2008 rear with 4:10's limited slip and only 35 miles for $600. I did run in to an issue with the shock mounts on the axle being different than my 2001 frame.
 
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