Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cylinder head defect

Thread Tools
 
Search this Thread
 
Old Jun 3, 2022 | 10:06 PM
  #16  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
You also have FICMrepair.com
 
Reply
Old Jun 5, 2022 | 01:33 PM
  #17  
Benevs's Avatar
Benevs
Thread Starter
|
4wd Low
Joined: Jun 2022
Posts: 10
Likes: 0
Update: brought heads to 2nd shop. This machinist believes
the outside scratch isn’t of to much concern as the HG should seal it. However, he didn’t like a couple light scratches through the middle cylinders, they go through both middle fire rings. He thinks it looks like someone got sloppy and dragged the head on a bench with some metal
debris under it and doesn’t think it’s a casting mark. He also confirmed these are definitely new castings, and that the machine shop In question has been doing all of Ford’s rebuilds/machine work for years (At least locally). I don’t think ford is still selling bare castings for the 6.0 but apparently these heads have been sitting there for “years”. He knows the owner and was surprised he wouldn’t take a pass off just to make everyone happy. Looks like my wallet is going to be getting a little lighter …

TMT, the 2nd shop told me being new castings it shouldn’t be an issue with valve seat depth, but if he has to take off more material than he thinks (.002) then he will be letting me know and we’ll go from there. He also said I could probably just buff out the high spots on the scratches with some fine sandpaper. At this point I’ll feel better knowing the whole deck is consistent and free of blemishes, so I left it with him and he’s going to resurface the one head.

at this point I just want to start assembly, its been over a month without my truck, and nearly two weeks back and forth with Ford over this head blemish.
Yahiko, I’ve contacted several of the big vendors except Ficmfepair. (I just recently got a ficm from
them and wasn’t all to impressed, but that’s another story.) the other vendors only had 18mm stock






 
Reply
Old Jun 5, 2022 | 03:20 PM
  #18  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Now that you showed them, I would agree with his assessment that they were dragged on a surface with a few debris.

You have to know I would have lapped the surface and see how it was. It takes a lot of work to hand lap 0.0005" off of iron heads. But you're getting somewhere.
 
Reply
Old Jun 5, 2022 | 05:43 PM
  #19  
Benevs's Avatar
Benevs
Thread Starter
|
4wd Low
Joined: Jun 2022
Posts: 10
Likes: 0
Originally Posted by TooManyToys.
Now that you showed them, I would agree with his assessment that they were dragged on a surface with a few debris.

You have to know I would have lapped the surface and see how it was. It takes a lot of work to hand lap 0.0005" off of iron heads. But you're getting somewhere.

most definitely, I don’t have those skills yet and probably would have messed them up… I do have one bad head tho sitting on the floor, perhaps I can experiment with that one for the next time, nothing to lose on a cracked head right?

side note, how is your oil pan holding up after redoing it? I ended up doing mine as well, couldn’t get my hands on the lps primer, so just used rust mort and the duplicolour engine primer+paint. Also spent a few more bucks on the ex manifolds with some of that high heat paint and numerous heat cycles in the bbq



Finished product



Sandblasted and rust mort
 
Reply
Old Jun 5, 2022 | 06:24 PM
  #20  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
I think you are fine with what you’ve done. The pan is fine, the exhaust manifolds show a little rust through. Other than motorcycles, I’ve always had some rust come through.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mOROTBREATH
1948 - 1956 F1, F100 & Larger F-Series Trucks
2
Sep 30, 2020 07:17 PM
FL SuperDuty
6.0L Power Stroke Diesel
18
Nov 6, 2019 10:46 PM
MikeMcCasland
1983 - 2012 Ranger & B-Series
16
May 24, 2008 05:39 PM
Moore558
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
6
Nov 30, 2007 07:04 PM
Struts 'N' Stuff
2.6, 2.8, 2.9, 4.0 & SOHC 4.0 V6
2
Mar 24, 2004 04:59 PM




All times are GMT -5. The time now is 07:04 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE