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22s check your rear diff!

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Old Mar 21, 2022 | 11:45 AM
  #76  
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Originally Posted by cficare
Allow me to describe the noise I hear in more detail. While coasting to a stop at speeds of 25 MPH or so, the noise I hear sounds like a faint police or fire truck siren in the distance, so much so that I've caught myself looking around for an emergency vehicle I may need to avoid only to find none.
I hear the exact same thing with very light acceleration around 14-23ish mph. It exist when coasting too but is more audible with just a feather of throttle. Got an appointment with a dealership to have it looked at today.
 
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Old Mar 21, 2022 | 07:58 PM
  #77  
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Originally Posted by allendks45
This post is what I was waiting for. I'm curious if anyone actually drained each of these drive components and measure the fluids? Does it add up to the owner's manual/Ford recommendations? Picked up my '22 DRW in October and it will get used a lot more when our AF 990 truck camper arrives next month. Hopefully Ford did the right thing and filled these components correctly before we start hauling 4,500lbs in the bed of the truck. I'm fairly confident they did as I never had an issue with the 2018.

Cheers!
I drained my 22 F450 tonight - partly due to this thread, and partly because it seems reasonable to change the oil after initial break in. The Ford maintenance guide to change it at 150,000 miles seems a bit long to me….. Anyuway, I could not reach the fluid level with my pinky. My 11.8 axle calls for 3.78 quarts (including the friction modifier), and that’s about what drained out. When I re-filled with that amount, I could not feel the oil level with my finger.

So, hope this helps, and apparently no, the correct fill quantity is not level to the fill plug opening.


 
Old Mar 22, 2022 | 05:17 AM
  #78  
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Originally Posted by Doug Savage
I drained my 22 F450 tonight - partly due to this thread, and partly because it seems reasonable to change the oil after initial break in. The Ford maintenance guide to change it at 150,000 miles seems a bit long to me….. Anyuway, I could not reach the fluid level with my pinky. My 11.8 axle calls for 3.78 quarts (including the friction modifier), and that’s about what drained out. When I re-filled with that amount, I could not feel the oil level with my finger.

So, hope this helps, and apparently no, the correct fill quantity is not level to the fill plug opening.
Bingo!
Now I wonder if there will be any issues on those axles that people are adding an extra quart, thinking it's underfilled.
 
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Old Mar 22, 2022 | 06:26 AM
  #79  
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Originally Posted by Ford8502
Bingo!
Now I wonder if there will be any issues on those axles that people are adding an extra quart, thinking it's underfilled.
After seeing the report from Doug Savage, I'd be a little concerned if I went outside and "topped up" my diff using the finger dip method. Seems some added even more than a quart.
 
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Old Mar 22, 2022 | 07:41 AM
  #80  
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So after reading this I went and checked mine yesterday using the “pinky test.” I ended up with a pinky covered in oil so I’m not at all concerned that it’s “under filled.” The best I could tell, it wasn’t at the fill hole, but maybe 1/4 inch below it. And, FWIW, mine is the Dana M275 with 3.31 EL with a production date of 9/12/21. There was a lot of metal on the fill plug magnet, and it does make me want to change it out though…
 
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Old Mar 22, 2022 | 02:31 PM
  #81  
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All this info makes me want to contact an expert at Dana

Banks videos with the clear covers give great insight to what an overfilled diff does
 
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Old Mar 22, 2022 | 02:35 PM
  #82  
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Fox,
go for it. I'm curious. I saw another thread on here with a check procedure of the 275/300, and it was even with thr fill hole. That's how I like em...or using Magtecs at the full line which is 3/4" over factory fill.
 
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Old Mar 22, 2022 | 03:48 PM
  #83  
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Originally Posted by FoxBraap
All this info makes me want to contact an expert at Dana

Banks videos with the clear covers give great insight to what an overfilled diff does
I'd love to hear what Dana actually has to say on this.
 
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Old Mar 23, 2022 | 06:03 AM
  #84  
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Originally Posted by chadstickpoindexter
So after reading this I went and checked mine yesterday using the “pinky test.” I ended up with a pinky covered in oil so I’m not at all concerned that it’s “under filled.” The best I could tell, it wasn’t at the fill hole, but maybe 1/4 inch below it. And, FWIW, mine is the Dana M275 with 3.31 EL with a production date of 9/12/21. There was a lot of metal on the fill plug magnet, and it does make me want to change it out though…
Looking at the 2020 service manual it indicates 10-15mm below the fill hole.
I also searched danas site, but came up with old documents - all saying fill until it is level with the hole, which is how it has been and should continue to be.
 
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Old Mar 23, 2022 | 06:25 AM
  #85  
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Originally Posted by Back2Gas?
I will have a 1000 mile drive home, assuming they build me a truck, lol
Same here. 1000 due south. I think my first stop will be to a VIOC for a fluid level check. There's 1 about 17 miles south of Granger.

 
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Old Mar 23, 2022 | 06:28 AM
  #86  
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This whole situation is just ridiculous. If it's not supposed to be filled to the hole, then they need to move the hole down so it can't be overfilled. People have been filling their differentials until it runs out the fill hole for decades.
 
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Old Mar 23, 2022 | 09:07 AM
  #87  
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Different vehicles, but on my old truck, I alway put in whatever Dana had said. Couldn't touch the level with my finger. Never had a problem in over 180k miles.

I would think too much diff fluid would have the potential to push past the outer axle seals as heat and pressure build up in the diff. Obviously under filled would create more heat and is no good either. At the end of the day, if you put in what the book calls for and you can't touch it with your finger, then you probably weren't meant to.
 
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Old Mar 23, 2022 | 11:08 AM
  #88  
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Originally Posted by westracing01

I would think too much diff fluid would have the potential to push past the outer axle seals as heat and pressure build up in the diff.
IMO you would have to literally FILL the entire diff with like 8qts of fluid in order for this to happen.

There is A TON of air space in a diff and they have breathers... You arent taking up all that air space when the fluid heats up. I bet hot fluid level rises about 2-3mm in the diff(enough to coat the magnet on the fill port)...
 
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Old Mar 23, 2022 | 12:13 PM
  #89  
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Originally Posted by Scott6.0PSD
Looking at the 2020 service manual it indicates 10-15mm below the fill hole.
I also searched danas site, but came up with old documents - all saying fill until it is level with the hole, which is how it has been and should continue to be.
I haven’t scoured every inch of the 2022 manual, but all I have came across was the amount (3.6 quarts for the 10.8 axle) and the type. At least here it did not indicate a “level” it should be filled to. Regardless, I don’t feel concerned about the level in mine, and until I drain it and refill it I won’t know where that level is.
 
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Old Mar 23, 2022 | 01:09 PM
  #90  
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Many seem to forget that oil is transfered to the hubs and stays there. That could give an impression that the oil was low.

The main issue is keeping the oil cool, not the quantity. It takes less than an oz of oil to coat the bearings and gear set.

It's the hypoid gear friction that creates heat which will destroy the oil composition leading to failure.
 
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