Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

1990 bronco engine swap

Thread Tools
 
Search this Thread
 
Old Feb 5, 2022 | 06:11 PM
  #1  
frankiethethumper's Avatar
frankiethethumper
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2012
Posts: 103
Likes: 2
1990 bronco engine swap

Hello,
I have a 1990 Bronco 5.0 with 5 spd manual transmission, and I'm probably going to change the motor soon. It has always been somewhat of an underperformer in terms of power, so I'd like to upgrade to a roller cam engine, and try and increase the horsepower a little but keep it a daily driver. Can anyone give input regarding compatibility problems if I were to use a motor out of a mustang or a crown victoria of a similar year? I'd also appreciate any guidance regarding my options for using a different EFI system (either a aftermarket system, or the EFI system from the donor car).
Thank yoyu
 
Reply
Old Feb 5, 2022 | 10:24 PM
  #2  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
A mustand engine will do what you want and so would an Explorer 5.0 but don't use a Crown Vic/Town Car engine they are weaker than the one you have now.
In all cases you need to strip the donors to the bare longblock and use only the intake, accessory components, and wiring that is currently in your truck, with that done the motor will bolt in and run.
 
Reply
Old Feb 13, 2022 | 10:58 AM
  #3  
frankiethethumper's Avatar
frankiethethumper
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2012
Posts: 103
Likes: 2
Thanks for the input.
 
Reply
Old Feb 14, 2022 | 03:00 AM
  #4  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,802
Likes: 2,427
Rebuilding what you have is an option if you have time. Your ‘90 has a roller block.
 
Reply
Old Feb 14, 2022 | 04:23 PM
  #5  
AbandonedBronco's Avatar
AbandonedBronco
Moderator
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2007
Posts: 7,987
Likes: 104
From: Boise, Idaho
Club FTE Gold Member
From what I've read, the Mustang 5.0 has a different cam profile which puts the power output at a higher RPM and isn't as suitable for a heavy truck. The truck 5.0 puts it lower, where it's more usable.
Not sure on the accuracy of that but is something to consider.
 
Reply
Old Feb 14, 2022 | 06:26 PM
  #6  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Not accurate, the truck 5.0 just make less HP and TQ overall... there is no getting more at lower rpms from this displacement. The 5.0HO still makes it's peak power at lower rpms than the coyote 5.0 so it's really not that high strung, only 4500rpm vs 5750rpm.
 
Reply
Old Feb 14, 2022 | 08:49 PM
  #7  
frankiethethumper's Avatar
frankiethethumper
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2012
Posts: 103
Likes: 2
This is all helpful so thank you for the info. I will almost surely go with a donor motor of some sort because I wont be able to have the car undrivable long enough to build the motor that is in it. The motor currently in it is original, and did not come with a roller cam, although I've read that it could be converted if I were to tap the holes that hold the roller spider down (not sure how true that is so please educate me if anyone knows for sure).

Also, If I'm understanding the research I've been doing, it looks like the roller motors had a different firing order than the non roller.

If it is possible to convert a non roller motor of the same basic year from another truck and turn it into a roller motor, any thoughts on the wisdom of that in terms of it helping me increase the HP if I use more of a performance cam? I used to build motors fairly frequently in the 1980s, but not much since then so I'm a little behind the times. We used to use what we called a 'RV cam' to help the motor with low end power. I don't need the thing to be super fast, but my plan is to be able to pull a small double axle camper with the Bronco in the mountains when I'm done.
 
Reply
Old Feb 14, 2022 | 10:21 PM
  #8  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Originally Posted by frankiethethumper
The motor currently in it is original, and did not come with a roller cam, although I've read that it could be converted if I were to tap the holes that hold the roller spider down (not sure how true that is so please educate me if anyone knows for sure).
I converted the 5.0 from my '90 F150 from flat tapet to roller and no drilling was necessary, the E7TE block is already setup for a roller cam so swapping in all the factory roller hardware(that I sourced from a scrapyard) was literally a bolt-in affair.

Originally Posted by frankiethethumper
Also, If I'm understanding the research I've been doing, it looks like the roller motors had a different firing order than the non roller.
Yes but it doesn't matter with the EFI system in your truck, it works with both firing orders.

Originally Posted by frankiethethumper
I don't need the thing to be super fast, but my plan is to be able to pull a small double axle camper with the Bronco in the mountains when I'm done.
Oh... well then you need a healthy 5.8 and 4.10 gears for that. I also did a 5.8 swap with an upgraded cam and full exhaust in the same truck and that setup was far better than the 5.0.. especially when towing.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 15, 2022 | 02:59 AM
  #9  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,802
Likes: 2,427
Originally Posted by frankiethethumper
The motor currently in it is original, and did not come with a roller cam, although I've read that it could be converted if I were to tap the holes that hold the roller spider down (not sure how true that is so please educate me if anyone knows for sure).
Same with my ‘89 F-150. It had a flat tappet camshaft but the block was already drilled and tapped for the spider bolts.

Originally Posted by Conanski
I converted the 5.0 from my '90 F150 from flat tapet to roller and no drilling was necessary, the E7TE block is already setup for a roller cam so swapping in all the factory roller hardware(that I sourced from a scrapyard) was literally a bolt-in affair.
 
Reply
Old Feb 16, 2022 | 06:32 PM
  #10  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,377
Likes: 2,599
From: Near Salt Lake City
Club FTE Silver Member

Some of the above info sure is incorrect about the coyote motors
I would surely do the coyote swap over any other for performance
The truck coyotes had have from 360 to 385 horsepower with variable valve timing and overhead cams
The cars Mustangs had have 460 horsepower and that would move a van nicely
A healthy? 5.8 has maybe 350 hp until you get serious with the build which would cost 5k to make 450 hp
No room for turbos or any of that heavy chit on a van hell headers will kill you to install or change the spark plugs!
 
Reply
Old Feb 16, 2022 | 09:47 PM
  #11  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Originally Posted by manicmechanic007
Some of the above info sure is incorrect about the coyote motors
OK hero... what was incorrect in yur opinion? You're not putting a Coyote into a '90s truck for anything less than $10-15k, so $5K for a 5.8 looks like a bargain.

 
Reply
Old Feb 17, 2022 | 02:20 AM
  #12  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,377
Likes: 2,599
From: Near Salt Lake City
Club FTE Silver Member

Just which one is better is all
 
Reply
Old Feb 17, 2022 | 03:50 PM
  #13  
frankiethethumper's Avatar
frankiethethumper
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Oct 2012
Posts: 103
Likes: 2
Does anyone know where I can find a wiring diagram of the PCM plug for my bronco?
 
Reply
Old Feb 17, 2022 | 04:25 PM
  #14  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,377
Likes: 2,599
From: Near Salt Lake City
Club FTE Silver Member

All Data at the library for free
or A PCED book you might find like this
 
Reply
Old Feb 17, 2022 | 04:26 PM
  #15  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,377
Likes: 2,599
From: Near Salt Lake City
Club FTE Silver Member


 
Reply



All times are GMT -5. The time now is 01:33 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE