Brake booster?
Then I saw it..... The box below the tape......was wet!
(dun dun dun dunnnnnnnn)! 
There may have been some fluids left in the booster or something

The card survived great with no issues thanks to the Ziploc bag you put it in!

I will definitely be keeping that card as well and hanging it on the fridge! Thanks again for everything you've done!
If I get it painted tomorrow I will post a pic!
The booster looks to be in amazing shape, little bit of dawn dish soap and water and a brass bristle brush and it cleaned up very nicely. I didn't realize the boosters were made out of cast iron. It's heavier than I thought it would be.
I meant to ask a question, after the booster replacement, do you just bleed the brakes like normal at each caliper? What about the power steering? Does it not need to be bled? I've never changed a hydro booster, nor have I ever really seen a vehicle where, the booster is for the brakes and the power steering. Then again this is my first big truck so I'm learning all kinds of things as I go
I am trying to remeber if the pressure lines that attach to the boosters two short sections need a teflon oring, I will hopefully remember in the morning after some sleep. The biggest thing is to not over tighten those two connections
I am trying to remeber if the pressure lines that attach to the boosters two short sections need a teflon oring, I will hopefully remember in the morning after some sleep. The biggest thing is to not over tighten those two connections
Thanks again 👍
Good times my friend.
Also, I know I need a pulley puller which I will rent from Auto parts store.
Also I know you're not supposed to use power steering fluid in these trucks but it's what I had when I ran slap out in the past and that's what I put in because I figured it was better than no fluid. I will flush the system before I put my new booster on.
The hose connections/unions that Eric mentioned above that may need the teflon rings is Dorman 82540 and can be bought at just about any parts store.
The two links below may aid you in your search for a custom hose. One of them is just that, but I don't think it is the hose you are looking for. If you want to have a hose made, you can take the hose on your truck off and take it with you to the shop. That should help quite a bit. Although, you will need another means of transportation at that point.
The hose connections/unions that Eric mentioned above that may need the teflon rings is Dorman 82540 and can be bought at just about any parts store.
The two links below may aid you in your search for a custom hose. One of them is just that, but I don't think it is the hose you are looking for.If you want to have a hose made, you can take the hose on your truck off and take it with you to the shop. That should help quite a bit. Although, you will need another means of transportation at that point.
Ford Trucks for Ford Truck Enthusiasts
Just like you wouldn't put antifreeze into your transmission case as it is the wrong fluid. As a last resort you have to do what you have to do to get yourself safe and home, but now that you are not in that situation you should flush the system. I use Valvoline Synthetic ATF in the gallon containers from the parts stores. It is a deep red bottle (or was) and was reasonably priced up until mid last year.
When traveling cross country, I carry a gallon of pre-mix ELC, ATF and oil for the truck. Then I carry a quart of power steering fluid, brake fluid, coolant and oil for the Subaru. We go to some very remote places and there is no one for miles and miles and no signal. I need to be able to count on ourselves to get us out of a situation. Hence why we now travel (even cross country) with a chase car. It has saved our asses more than a hand full of times.
Keep us updated Tristan.
My opinion about the fluid. ATF is made to perform under high-ish pressures and with anti foaming properties. Not sure how a power steering fluid compares, but I’d guess with lower pressure. My take is ATF is used because of these 2 properties.
My opinion about the fluid. ATF is made to perform under high-ish pressures and with anti foaming properties. Not sure how a power steering fluid compares, but I’d guess with lower pressure. My take is ATF is used because of these 2 properties.
I ended up painting my alternator/ps pump bracket black.
I also repaired my cross threaded hole. Everything went pretty smooth except for finding what new hose I needed.
What I ended up doing was getting a piece of pipe and some very high quality hose designed for ATF and oil, we bent the pipe to the shape of the old one, barbed one end(the other side was already barbed) and put our hoses on with clamps.
Got it going in straight and cleaned up the threads. I also ran a die down the bolt to clean it up.
Because I used that El cheapo paint on my turbo pipe last time, I repainted it with Rust-Oleum 2x because I already had a can of it. Sanded with 600 grit and put a good coat over the old coat of paint. Also painted my bracket

Put a piece of rubber on this rub spot.
There's the end of the new line where the hoses connected. I made sure to put plenty of extra hose so that I can have it deep onto the pipe. Again this is a barbed end so that it won't leak in the hose won't come off as easily. It's a low pressure line anyway. You can also see towards the bottom of the new shiny metal line in the picture there is some more hose. That's not the other end, I put a 6-in piece of rubber there to stop it from rubbing. The new metal line is formed almost exactly like the old one. My dad wanted to do the bending and, he did a good job.
Got two coats of paint on the booster. Thinking about painting the little blue cylinder red. Might leave it blue. Not sure yet.
Thanks again Eric!












