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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

converter issue =8-0

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Old Jun 14, 2021 | 01:42 PM
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converter issue =8-0

I got this customer truck, 2003 6.0, it smokes cold the first 1-2 minutes blue and runs a little rough, then the engine runs fine. Buzztest passed, cyilinderbalance is ok.
It has a significant grinding noise I think a converter problem.
The glow plugs only come on briefly as it shows 200°F EOT when engine is cold.
how can such damage occur to the housing?















 
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Old Jun 14, 2021 | 05:49 PM
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I would think a dropped bolt
might do something like that.
 
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Old Jun 14, 2021 | 08:04 PM
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It does look like a foreign object got into the bellhousing and the torque converter hit it and threw it through the case.
 
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Old Jun 15, 2021 | 01:11 AM
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Thank you, but how would a foreign object get there? Directly in front is the engine oil pan? Has someone perhaps tried to loosen the converter from the flexplate via this hole in the converter housing and caused the damage to the housing? When I put load on the converter (brake pedal and accelerator pedal pushed at the same time), the noise disappears. I have the truck prepared tomorrow so that I can make a test drive....
 
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Old Jun 15, 2021 | 06:01 AM
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That's why I thought it was a tool left there, that port is so well protected.
 
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