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Troubleshooting Transfer Case Motor 2008

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Old May 26, 2021 | 08:37 AM
  #1  
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yankeerider
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Troubleshooting Transfer Case Motor 2008

Wife’s 2008 Ranger engages 4wd readily, but has become increasingly reluctant to go back to 2wd. I initially suspected it was just binding up, but the last time it seemed that no amount of free rolling, trans in neutral, or rolling while turning would cause it to disengage. I finally got it back to 2wd by putting it in 4 lo, then switching the selector switch all the way to 2wd. I’d prefer to not just throw a motor at it without additional diagnosis. Wondering if I can remove the motor leaving it electrically connected and watch its output shaft to see if it moves okay, or if the control module requires feedback from the wire that goes inside the transfer case.

TIA
 
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Old May 26, 2021 | 03:06 PM
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Come by, borrow or use your ELM scan tool & running FORScan diagnostic freeware on the viewing device of choice as discussed here, Low Cost ELM Scantool - Ford Truck Enthusiasts Forums (ford-trucks.com) & have this duo perform a diagnostic scan, as this inexpensive but powerful combo can access & query All vehicle computer/controllers, (like the GEM, Tranny & Body, controllers), for pending or set trouble code clues, that can help focus a trouble shoot, Then post All code Numbers.
 
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Old May 27, 2021 | 02:01 PM
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DILLARD000
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Originally Posted by yankeerider
...2008 Ranger engages 4wd
...reluctant to go back to 2wd
...suspected it was just binding
...back to 2wd by putting it in 4 lo, then switching the selector switch all the way to 2wd
...Wondering if I can remove the motor leaving it electrically connected and watch its output shaft
...or if the control module requires feedback from the wire that goes inside the transfer case
Assuming 1354 TransferCase? If so:
~ with Transmission in Neutral, EBrake engaged, Wheels blocked
~ crawl under left side below drivers door
~ remove 3+1 Bolts holding 4x4ShiftMotor to TransferCase
~ leave electrical harness connected to 4x4ShiftMotor
~ have Wife put IgnitionKey ON with Engine OFF, foot on BrakePedal, then operate 4x4Selector 2WHi~4WHi~4WLo & back
~ visually confirm 4x4ShiftMotor GearBox rotates thru 3 positions & back properly
If 4x4ShiftMotor rotates properly, it's likely getting weak & needs replacement.
If 4x4ShiftMotor does not rotate properly, it may be the 4x4ControlModul is bad.
You can use ViceGripPliers to manually rotate TransferCase TriangleStem to confirm no internal binding.
Dash mounted 4x4Selector is likely NOT the problem as it's just a simple 3 Resistor switch.
Both ShiftMotor & ControlModul are common failure items on the Explorer\MazdaB\Ranger\Sport\SportTrac models.
Note, Ford redesigned ShiftMotor & ControlModul a couple of times in lame attempts at improvement,
so you need PartNumbers specific to 2006 & later model years.
If TransferCaseFluid has not recently\ever been changed, now would be a good time; use MerconLV or approved equal.
Hope this helps.


 
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Old May 27, 2021 | 06:13 PM
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I used Dillard000's info above when had TC shifting issues and I repaired mine a month ago. Spot on troubleshooting. My shift motor was OK (gummy though) but the module was toast. I replaced both anyway since the shift motor was original and hadn't been exercised in 6 years. I cleaned it up and now have a spare. My faulty module actually caused blowing of the 15A fuse #28 in the kick panel every time I would try the 4x4 switch. Hopefully yours is equally simple.
 
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Old May 28, 2021 | 06:26 AM
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yankeerider
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Thank you! Exactly the information I was looking for!
 
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Old Jun 13, 2023 | 01:21 PM
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Well, about 2 years later, figured it was time to put this story to bed. After replacing the motor with no resolution, today I replaced the control module. It’s now fixed! Once it got stuck in 4 low, I had no choice but to fix it so my wife could drive it again. Necessity, wife happiness, etc. all played a part into forcing me to git ‘er done.
 
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Old Jun 13, 2023 | 02:49 PM
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Originally Posted by yankeerider
Well, about 2 years later, figured it was time to put this story to bed. After replacing the motor with no resolution, today I replaced the control module. It’s now fixed! Once it got stuck in 4 low, I had no choice but to fix it so my wife could drive it again. Necessity, wife happiness, etc. all played a part into forcing me to git ‘er done.
Good find, fix, feedback & thanks for closing out your long standing open thread. Some good trouble shooting info in this thread for those with like problems!!!
 
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