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2001 f350 headlight issues need to fix before dark

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Old Jun 16, 2021 | 01:54 PM
  #46  
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Originally Posted by 95rustbelt250
cleaned up all of the connections and reinstalled, still having the same issue but my horn does work. Disappointed I can’t find anything obvious yet, please if anyone has any ideas this old girl needs headlights
bump, still no headlights
 
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Old Jun 17, 2021 | 05:46 PM
  #47  
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Originally Posted by FordTruckNoob
What state are you doing this in?
Challis ID still. Headed up to Orofino early next week for a couple days then eastbound toward y'all.

Originally Posted by 95rustbelt250
bump, still no headlights
Sorry I missed your updates, been out and about a lot.

Is that corrosion circled in red? If so, what did the other side look like?




Do you still have access to a multimeter?

Are you capable of performing the following diagnostic steps in the two links below?

https://www.ford-trucks.com/forums/1...l#post19916903

and

https://www.ford-trucks.com/forums/1...l#post19918627

Have you acquired a way to check for codes? Even if there is no CEL, there may be soft codes or history codes in the PCM.

I want to help you, as many others do, but you are our eyes and hands.

 
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Old Jun 18, 2021 | 05:48 PM
  #48  
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Originally Posted by Sous
Challis ID still. Headed up to Orofino early next week for a couple days then eastbound toward y'all.


Sorry I missed your updates, been out and about a lot.

Is that corrosion circled in red? If so, what did the other side look like?




Do you still have access to a multimeter?

Are you capable of performing the following diagnostic steps in the two links below?

https://www.ford-trucks.com/forums/1...l#post19916903

and

https://www.ford-trucks.com/forums/1...l#post19918627

Have you acquired a way to check for codes? Even if there is no CEL, there may be soft codes or history codes in the PCM.

I want to help you, as many others do, but you are our eyes and hands.

I didn’t check the other side of that but I can...it looked worn down or like corrosion yeah. I have a multimeter I’m trying those out, but the shop I asked said they wouldn’t be able to pull codes with no light for whatever reason. Should I be getting power to this headlight fuse number 16 in the cab?

 
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Old Jun 18, 2021 | 08:11 PM
  #49  
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Can I just buy a separate switch and connect the headlights?
 
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Old Jun 19, 2021 | 09:31 AM
  #50  
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Originally Posted by Sous
Challis ID still. Headed up to Orofino early next week for a couple days then eastbound toward y'all.


Sorry I missed your updates, been out and about a lot.

Is that corrosion circled in red? If so, what did the other side look like?




Do you still have access to a multimeter?

Are you capable of performing the following diagnostic steps in the two links below?

https://www.ford-trucks.com/forums/1...l#post19916903

and

https://www.ford-trucks.com/forums/1...l#post19918627

Have you acquired a way to check for codes? Even if there is no CEL, there may be soft codes or history codes in the PCM.

I want to help you, as many others do, but you are our eyes and hands.
could it be these dirty headlight connectors?? Just realized how corroded they are.


 
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Old Jun 19, 2021 | 09:57 AM
  #51  
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Originally Posted by 95rustbelt250
I didn’t check the other side of that but I can...it looked worn down or like corrosion yeah. I have a multimeter I’m trying those out, but the shop I asked said they wouldn’t be able to pull codes with no light for whatever reason. Should I be getting power to this headlight fuse number 16 in the cab?
Corrosion in the GEM is not a good sign, but may not be your problem either.

I do not recall what fuse 16 is without looking at the diagram of the box. If it is for the headlights, power at the fuse depends on where it is in the circuit in relation to the switch.

The shop can look for soft codes or stored codes, but most people just don't want to mess with a 20 year old truck.

Originally Posted by 95rustbelt250
Can I just buy a separate switch and connect the headlights?
Like an SPST switch? Yes, but you would need to splice into the wires behind the OEM switch or wire up your own positive and negative. Then, the PWM would not know to dim or brighten the other interior lights.

You would also need to wire in the amber running lights and tail lights.

If you purchase a new/aftermarket replacement switch, be aware there were some differences. Years ago I replaced my faded switch on my 2000 and sent it to an FTE'r with a newer truck. He may have had a different trim level as well, but the switch did not fit his harness plugs.

Originally Posted by 95rustbelt250
could it be these dirty headlight connectors?? Just realized how corroded they are.
Yes, your problem could be the connections. Repair and clean both the male and female connections and see what you get.
 
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Old Jun 19, 2021 | 10:42 AM
  #52  
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Originally Posted by Sous
Corrosion in the GEM is not a good sign, but may not be your problem either.

I do not recall what fuse 16 is without looking at the diagram of the box. If it is for the headlights, power at the fuse depends on where it is in the circuit in relation to the switch.

The shop can look for soft codes or stored codes, but most people just don't want to mess with a 20 year old truck.


Like an SPST switch? Yes, but you would need to splice into the wires behind the OEM switch or wire up your own positive and negative. Then, the PWM would not know to dim or brighten the other interior lights.

You would also need to wire in the amber running lights and tail lights.

If you purchase a new/aftermarket replacement switch, be aware there were some differences. Years ago I replaced my faded switch on my 2000 and sent it to an FTE'r with a newer truck. He may have had a different trim level as well, but the switch did not fit his harness plugs.


Yes, your problem could be the connections. Repair and clean both the male and female connections and see what you get.
I was going to get new connectors for the headlights and sure enough the truck is stuck it won’t shift it’s barely catching through gears no od light or anything
 
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Old Jun 21, 2021 | 10:37 PM
  #53  
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Originally Posted by 95rustbelt250
I was going to get new connectors for the headlights and sure enough the truck is stuck it won’t shift it’s barely catching through gears no od light or anything
Now that the shift lever is working as intended, I look forward to updates on your headlight issue.
 
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Old Jun 22, 2021 | 09:42 AM
  #54  
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Originally Posted by Sous
Now that the shift lever is working as intended, I look forward to updates on your headlight issue.
the issue must’ve been due to the corroded connections of the headlight connector. I cut back and put on new connectors and heat shrunk etc then tried it out and sure enough they work thankfully. Got my truck back ! Thank you all for the help

 
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Old Jun 22, 2021 | 01:53 PM
  #55  
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Originally Posted by 95rustbelt250
the issue must’ve been due to the corroded connections of the headlight connector. I cut back and put on new connectors and heat shrunk etc then tried it out and sure enough they work thankfully. Got my truck back ! Thank you all for the help
Outstanding news!

Sometimes it is the simplest things that hang us out to dry. We have all been there before and we are grateful this story has a happy ending for you.

Stick around and be safe sir!
 
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