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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0 no start

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Old May 9, 2021 | 06:04 PM
  #1  
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6.0 no start

Got a ford f 450 04 6.0 have no start issue, I've opened fuel bowl at engine plug starter wire rolled engine with ficm off and no air is coming up so injectors are sealed, I changed out the fuel filters and began no start issues afterwards, I cycled the pump alot, then got a pressure test because it still wouldn't fire. I've got 45- 48 psi at test port so its enough for injectors and testing the blackspring as far as I'm aware that port checks the spring pressure, so what are is left that could be a problem I changed out 4 glow plugs and got a new harness how do I test if the glow plugs are firing? Could the glow plugs be wrong? The truck ran before changing fuel filters and one side 4 glow plugs i checked to start before installing the others and this is where I am no start and 45 psi on the fuel rail or test port below second filter supposed to be the last spot to check pressure am I correct?
 
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Old May 9, 2021 | 08:09 PM
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I would check the engine bowl fuel filter to make sure it is not crushed or twisted. If it’s either it will not push the spring loaded mounting stem valve open. The filter
needs to be attached to the cap before install.

OR

Unplug the ICP. If it starts, that’s your problem.

Ed
 
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Old May 9, 2021 | 08:19 PM
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What DTCs do you have? What reader are you using?
 
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Old May 9, 2021 | 09:14 PM
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Originally Posted by DSMMH
I would check the engine bowl fuel filter to make sure it is not crushed or twisted. If it’s either it will not push the spring loaded mounting stem valve open. The filter
needs to be attached to the cap before install.

OR

Unplug the ICP. If it starts, that’s your problem.

Ed
I opened the fuel filter and there is scratches inside the filter so was it on wrong and do I use it or buy a new one checking icp now
 
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Old May 9, 2021 | 09:16 PM
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Dtc is o2 sensor and multiple cyclinder misfire not sure on scanner brand its a plug and drive one
 
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Old May 9, 2021 | 09:31 PM
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Ok I carefully put fuel filter back in then unplugged icp rolled it over and it fired alot alot more but dint quite go..
 
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Old May 9, 2021 | 11:27 PM
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After further testing plugged icp back in and it rolled over the same as before no firing, or very little then I unplugged the icp and it started for 30 secs and died out does that mean I need a new icp?
 
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Old May 10, 2021 | 09:14 AM
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You need a different code reader if it is finding O2 sensor errors in a diesel.
 
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Old May 10, 2021 | 03:55 PM
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It's my first diesel so that didn't even click in my head 😅 uh diesel is throttled by fuel so o2s don't exist? I didnt look too hard for it but I couldn't see any probably why I'm guessing
 
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Old May 11, 2021 | 09:25 AM
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Originally Posted by DSMMH
I would check the engine bowl fuel filter to make sure it is not crushed or twisted. If it’s either it will not push the spring loaded mounting stem valve open. The filter
needs to be attached to the cap before install.

OR

Unplug the ICP. If it starts, that’s your problem.

Ed
replaced icp valve and its the same thing the truck doesn't start with it plugged in and will barely start with it pulled out,? what else could it be?

 
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Old May 11, 2021 | 11:54 AM
  #11  
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You are correct on the spot to test fuel pressure. That said, 45 psig with just the key on is too low. That is the bare minimum and no doubt you probably drop below that when you get it running and you hit the accelerator.

Will the secondary fuel filter bowl fill up quickly with the key on (takes two people so that you don't overflow the bowl). Remove the filter, suck out any standing fuel, and conduct the test. Post the number of seconds to fill.

Also, posting a picture of the engine bay might help.

BTW - post #8 is a helpful post! If you don't know what scan tool you have, then you should invest in a new one. A phone app on a smartphone with an OBDII adapter is the most economical way to go. Torque Pro or ForScan are the two most common .... with ForScan being the best code reader, but Torque Pro is a little easier to use.

You need to post engine data. If you don't, you will end up replacing more things that do not need replacing.

Cam/Crank sync
FICM sync
cranking rpm
ICP volts
ICP pressure
IPR % Duty Cycle
FICM MPower
FICM VPower
V-reference voltage
 
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Old May 11, 2021 | 12:53 PM
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Ok I'm gunna install blue spring upgrade and see if that works I got it running now, and its rough.. ipc out to start it choked alot of black smoke .. then I shut her down plug ipc in, and its stumbled to fire but starts up everytime now ill get, a good code reader and see what those elements are if the blueprint doesn't help, fuel bowl takes 3 secs to fill from complete empty.
 
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Old May 13, 2021 | 06:26 PM
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So im having troubles getting a scan tool for ids.. I got a scanner that reads the truck dtc, and there's nothing the codes before were just random from it not starting on low voltage, new batteries solved that.. so I have no dtc codes but ids I can't check odb scanners I tried available to me were not compatible. To order one online is 2 weeks to get here maybe.. any ideas?? Also im seeing similar problems point to ficm for most.. if I were to try just replacing it in hopes.. does it need factory or vcm2 to reprogram or can I plug and play? Thanks for the help greatly appreciated.
 
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Old May 13, 2021 | 11:04 PM
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It should be fairly easy to get a scanner. Forscan is an app that downloads in minutes or less. Then what you need is a wireless OBD adapter compatible with your device. Some use wifi. Others Bluetooth. Get the right one. They can be had from Amazon in a couple days. Total costs maybe $40-45.
 
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Old May 13, 2021 | 11:29 PM
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Yep, just slow down, get your reader hooked up, and with the help here, you'll have this solved in no time. What you're describing should be leaving some obvious clues, you just gotta read them.
 
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