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1983 - 2012 Ranger & B-Series All Ford Ranger and Mazda B-Series models

Rust Repair

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Old Mar 19, 2021 | 09:55 PM
  #1  
Butch5's Avatar
Butch5
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Rust Repair

Hi,

I've got some rust on the door pillars of my 96 Ranger. It's the edge where the door insulation mounts. It's the flat edge that is rusted. Part of it is gone. I'd appreciate any ideas on how to fix it. I took it to the body shop. One wouldnt fix it and the other said they could, but didn't sound too convincing. They said they could do something with it. I'm thinking I may have to do this myself. I'm not a welder but I think adding metal via a weld would he the best choice. Thoughts?

Thanks Butch.
 
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Old Mar 19, 2021 | 10:10 PM
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RustGuy
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From: NorCal/Seal Rock,OR
A pic would sure help to determine the best route. I've taken a cordless grinder with cutting wheel or a Sawzall to a few Pic n' Pull yards and cut pillars, rocker panels, rear corners and all manner of sheet metal. Depending on how compromised the pillar is it might be better to cut out the cancer and weld in a new section. You say you aren't a welder but that's probably your best and strongest option if it's really bad.
 
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Old Mar 20, 2021 | 10:36 AM
  #3  
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mfp4073
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Pics are needed. Im scared that if 2 body shops couldnt/wouldnt do it that there may be a structural safety issue going on. thats not something an armature welder should be learning on.
 
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Old Mar 20, 2021 | 04:36 PM
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Butch5
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Originally Posted by Butch5
Hi,

I've got some rust on the door pillars of my 96 Ranger. It's the edge where the door insulation mounts. It's the flat edge that is rusted. Part of it is gone. I'd appreciate any ideas on how to fix it. I took it to the body shop. One wouldnt fix it and the other said they could, but didn't sound too convincing. They said they could do something with it. I'm thinking I may have to do this myself. I'm not a welder but I think adding metal via a weld would he the best choice. Thoughts?

Thanks Butch.
Thanks Guys,

The rust isn't a s bad as I thought. I've really got to figure out how to stop it so it doesn't return
I'm including a pic of the rust. I'm wondering if I can repair it with bondo or is there something better? I thought about maybe using brazing rods to build it back to the original shape. It's just the flange that the weatherstrip goes on. The door pillar itself is structurally sound. I suspect it's too small a job for the body shop to mess with. The place that said they could something with it was charging about $250. The other place wanted over $1000 to fix the other side which is much smaller that the side in the pic.

.
 
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