Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Oil cooler leaking!

Thread Tools
 
Search this Thread
 
Old Jan 2, 2021 | 12:36 PM
  #1  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Oil cooler leaking!

Well it just never fails fix one thing something else breaks!
So how much of a PITA is an oil cooler to do?
It sure don't look like it's going to be fun!
 
Reply
Old Jan 2, 2021 | 12:40 PM
  #2  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Pretty easy really, just a bit tedious. Just watch the front gasket when you are putting the cooler back on as it likes to slide out of place.

Two write-ups in the 7.3L PSD Tech Folder for your viewing. If that doesn't do it for you, there are dozens of videos on YouTube.

As for pressing the ends on, just keep them straight as not to break or crack them. Some have used cargo straps, others used large woodworking pipe clamps, others have used their girth strength to press them on. Use some assembly lube or something similar on the o-rings though, or they will tear or catch.

Use the OEM o-ring set, not the Felpro or Dorman sets.
 
Reply
Old Jan 2, 2021 | 06:00 PM
  #3  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
Use some sort of lube on the o-rings before pressing the ends back on.

I've had the o-rings actually roll out of position when installed without lube, and you can end up not only blowing oil all over the place, but can also simultaneously get a big hot mess of coolant in the oil REALLY fast.
 
Reply
Old Jan 2, 2021 | 07:33 PM
  #4  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Might consider doing the water pump while you're there, if it's still original that is.
 
Reply
Old Jan 3, 2021 | 08:31 AM
  #5  
MoBill122's Avatar
MoBill122
Papa Smurf
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 1,080
Likes: 204
From: Woodstock, GA
Club FTE Gold Member
Did mine about three weeks ago. Managed to do it all, but a helper would have made it much easier when re-installing it.

My house is at end of road, sort of up on a hill, so people can't see what I'm doing..... so I bet my neighbors were wondering why I was screaming & cussing all day !
 
Reply
Old Jan 3, 2021 | 02:19 PM
  #6  
RA101725's Avatar
RA101725
Banned
Joined: Dec 2018
Posts: 3,541
Likes: 458
Leaking badly or just a minor drip spot when it sits overnight but seals back up when the motor is warm? Depending one where you live that might not be a real run repair in the middle of winter if you don’t have a shop to do it in.
 
Reply
Old Jan 3, 2021 | 03:27 PM
  #7  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by Brandonpdx
Leaking badly or just a minor drip spot when it sits overnight but seals back up when the motor is warm? Depending one where you live that might not be a real run repair in the middle of winter if you don’t have a shop to do it in.
right now it's just a drip a day, didn't even notice it till it built up and left a quarter sized drop
i would actually prefer to not doin it right now, Will it be ok for a few weeks, i'll order the parts and have it ready for when i have more time! WOrking for a living kills me LOL
 
Reply
Old Jan 3, 2021 | 03:28 PM
  #8  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by Sous
Pretty easy really, just a bit tedious. Just watch the front gasket when you are putting the cooler back on as it likes to slide out of place.

Two write-ups in the 7.3L PSD Tech Folder for your viewing.If that doesn't do it for you, there are dozens of videos on YouTube.

As for pressing the ends on, just keep them straight as not to break or crack them. Some have used cargo straps, others used large woodworking pipe clamps, others have used their girth strength to press them on. Use some assembly lube or something similar on the o-rings though, or they will tear or catch.

Use the OEM o-ring set, not the Felpro or Dorman sets.
Of course i will most likely order from riff raff, never even once had a bad product from them, thanks for the info too
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jan 3, 2021 | 03:30 PM
  #9  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by udsuth78
Might consider doing the water pump while you're there, if it's still original that is.

Not sure i want o tackle that right now, no issues with the water pump LMAO until i said that! JINX!
 
Reply
Old Jan 3, 2021 | 04:14 PM
  #10  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Your welcome. Bob at Diesel-O-Rings is another good supplier of parts like this too.

As for the water pump, if it isn't broke (or leaking), don't fix it.

Let us know if you hit a snag, we are here to help.
 
Reply
Old Jan 3, 2021 | 07:06 PM
  #11  
RA101725's Avatar
RA101725
Banned
Joined: Dec 2018
Posts: 3,541
Likes: 458
Originally Posted by Listor
right now it's just a drip a day, didn't even notice it till it built up and left a quarter sized drop
i would actually prefer to not doin it right now, Will it be ok for a few weeks, i'll order the parts and have it ready for when i have more time! WOrking for a living kills me LOL
You might be okay letting it slide for a little while and it may even "fix itself" in warmer temperatures but I would keep an eye on the coolant and oil for cross contamination. I don't know if an external leak of oil from the cooler would necessarily mean that was happening, but I'd keep an eye on it. (I'm waiting for mine to start doing it any day now.)
 
Reply
Old Jan 3, 2021 | 09:58 PM
  #12  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
A good friend of mine delayed his oil cooler job for 2 years by keeping it plugged in for a few months during winter. He is local to me here in north GA though, so the winters are very mild.

He said if he knew it was going to be that easy to replace (I helped him), he would have done it a lot sooner. He went with Felpro from a parts store against my advice, but so far so good.
 
Reply
Old Jan 3, 2021 | 10:09 PM
  #13  
RA101725's Avatar
RA101725
Banned
Joined: Dec 2018
Posts: 3,541
Likes: 458
If you can just deal with it until your next scheduled oil change, preferably in a few months when it has warmed up, that would be the ideal time to tackle that one since you have to remove the oil filter anyway.
 
Reply
Old Jan 7, 2021 | 03:40 PM
  #14  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
You know boneheads worked on the truck when....

You find the last bolt is stripped! I’ll have to pull the alternator and ps bracket to get vice grips on it ! Man I hate peoples today!


btw it went from a drip to many drops in just a couple days , I get to have all the fun!
 
Reply
Old Jan 7, 2021 | 03:57 PM
  #15  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
I have a set of Craftsman stripped head bolt extractors that have come in handy a few times. I don't remember, but is there enough room in there for something like this?

Amazon Amazon
 
Reply



All times are GMT -5. The time now is 05:01 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE