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I bought a carb kit to rebuild my old 94 and found the throttle body shaft to be loose. At this point I purchased a reamer and oversize shaft kit to fix it up. After life postponing everything for over a year I opened the package of the reamer today and placed it in the hole. It fell right through! Not the result I wanted. So obviously I made a mistake buying this and or not measuring the old shaft in the first place. Not my first or last mistake.
Anyhow, at this point I think there are a few options.
1) Become a machinist and make a new base (unlikely)
2) Buy a new carb
3) Buy a new base
4) Find a larger reamer and shaft repair kit (I think this was the only size available)
5) Something I have not thought of. Suggestions welcome.
On other carburetors some here have reported success building up the shafts with teflon tape. I'm assuming the issue with your 94 is the same - vacuum leaks. I've wondered if maybe O-rings, JB-Weld, some other less than perfect repairs would work. (Hey if it's stupid and it works, it isn't stupid)
Anything that works is never stupid. I just wish my father, a machinist, had shown me even the basics. I have all his machinist tools but no knowledge. He performed miracles on my cars and motorcycles when I was young!
Have you tried cleaning and putting the gasket kit in the existing carburetor? The vacuum leak on a single Holley 94 with a worn throttle shaft can typically be adjusted for with the idle speed adjustment and idle mixture adjustments. This isn't ideal, but can drive decently while you look for better parts unless the shaft is worn so much it sticks in the base. This advice does not apply to multi-carburetor setups.
Interesting to read the other replies as well, such as from 38 coupe. My motor is a stock single carb set up so perhaps I will finish the rebuild and give it a try.
The thing is this truck came with some interesting distributor that uses carb vacuum advance (which this carb does not have) Getting the right carb is future project (I understand they are not common). Right now I have a new distributor for the mean time.
I would also like to say how great it is to post here. Ask a question, be it a dumb one or not and just get answers. No crap! This is what a forum should be.
The thing is this truck came with some interesting distributor that uses carb vacuum advance (which this carb does not have) Getting the right carb is future project (I understand they are not common). Right now I have a new distributor for the mean time.
What engine and distributor do you have? The original V8 engines in 47 and older Fords use manifold vacuum for the distributor. It sounds like you have an 8BA engine with the more modern "post" distributor in front of the right had head. Please post pictures of your engine so we can better help.
This post has a picture of the motor but from the wrong side. The truck is a bit of a hodge podge as the frame says its a Ford and the motor info was, I believe, a 51.
Yes, 8BA style engine. Most of the carburetor parts are the same between the earlier V8 Holley 94 and 8BA style, just need a center casting and base from an 8BA style carb. The air horn on the pictured carburetor looks prewar to me.
Did the reamer and shaft fall through the bores, or just the reamer? The wrong size reamer may have been supplied. If the shaft doesn't fit, get the correct reamer. If the bores are worn too much, experiment; you have nothing to lose. I have done the following a couple of times. I made a jig for my drill press and bored out the base. I loc-tited some bronze bushings into the bores, then reamed them for the shaft. Then try the shaft with throttle plates to make sure there is no binding.
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