Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Fault Codes

Thread Tools
 
Search this Thread
 
Old Oct 23, 2003 | 09:46 AM
  #1  
Reiner's Avatar
Reiner
Thread Starter
|
New User
Joined: Oct 2003
Posts: 1
Likes: 0
From: Kentucky
Fault Codes

Just bought a 96 Explorer with 4.0 V6. Really nice vehicle with 184K mikes. Check engine light stays on. Fault codes (3) show PO133 O2 Sensor, PO401 EGR Flow Insufficient and PO420 Catalytic Eff. below Threshold. Obviously the O2 sensor needs to be replaced. Could it be causing the other two problems, or what else is there to do?
Any help would be appreciated.

Scott
 
Reply
Old Oct 23, 2003 | 04:03 PM
  #2  
87 XLT's Avatar
87 XLT
Postmaster
Joined: Oct 2003
Posts: 4,516
Likes: 1
From: SoCal
I'm a long ways from an expert, but I think if you correct the EGR problem the other 2 codes might just go away. Might be that you just need to clean the EGR. Good luck with it.
 
Reply
Old Oct 23, 2003 | 05:07 PM
  #3  
96explorereddieb's Avatar
96explorereddieb
Senior User
20 Year Member
Joined: Mar 2001
Posts: 426
Likes: 0
From: Raleigh, NC
P401 and P402 codes are more likely to be the DPFE sensor. The others...just replace your O2 sensors.
 
Reply
Old Oct 24, 2003 | 10:07 AM
  #4  
nasty77f150's Avatar
nasty77f150
Freshman User
Joined: Apr 2003
Posts: 40
Likes: 0
the cat eff. code is from your rear o2 sensor not detecting much of a difference from the front o2 sensor. possibly replacing o2 sensors will fix this code.
 
Reply
Old Nov 5, 2003 | 10:09 AM
  #5  
Crazyromi's Avatar
Crazyromi
Senior User
Joined: May 2003
Posts: 123
Likes: 0
From: Philadelphia
I am trying to fix a EGR flow insufficient code on my 96 Bronco, so I found this thread with the search tool. WHat does DPFE stand for and would you know if I had one on my truck? I also have read about cleaning the EGR with compressed air, could someone give me the proper procedure for doing this? Thanks for any help
 
Reply
Old Nov 5, 2003 | 10:38 AM
  #6  
Dialtone's Avatar
Dialtone
Elder User
Joined: Aug 2001
Posts: 942
Likes: 0
From: South Texas
Well I can supply most of the DPFE acronym for you. Differential Pressure Feedback (something-or-other). It measures the pressure difference across the EGR valve created by its operation and converts the pressure difference into an electrical signal understood by the engine management computer.

As an example, a closed EGR will have high pressure on one side and low on the other. As the valve opens, the pressure on the output side of the valve will rise, and the input side will slightly drop, in proportion to amount of valve opening.
Hope this helps
Dialtone
 
Reply
Old Nov 5, 2003 | 11:26 AM
  #7  
Crazyromi's Avatar
Crazyromi
Senior User
Joined: May 2003
Posts: 123
Likes: 0
From: Philadelphia
thanks. upon further searching I found out the definition but thanks for the reply. I don't think my truck has the DPF sensor, but rather just an EGR sensor. Sounds like the same thing. If anyone knows please clarify for me.
 
Reply
Old Nov 5, 2003 | 01:25 PM
  #8  
96explorereddieb's Avatar
96explorereddieb
Senior User
20 Year Member
Joined: Mar 2001
Posts: 426
Likes: 0
From: Raleigh, NC
We do have DPFE. I replaced mine a while ago because I had the same CEL. After the replacement, the light turned off so it wasn't the EGR's fault.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Nov 5, 2003 | 01:49 PM
  #9  
Crazyromi's Avatar
Crazyromi
Senior User
Joined: May 2003
Posts: 123
Likes: 0
From: Philadelphia
Is it a silver match book sized thing in front of the egr valve, with an electrical connector in the front and two hoses attached to the bottom?
 
Reply
Old Nov 5, 2003 | 04:13 PM
  #10  
96explorereddieb's Avatar
96explorereddieb
Senior User
20 Year Member
Joined: Mar 2001
Posts: 426
Likes: 0
From: Raleigh, NC
yup! Right below the IAC valve (the silver cylindrical part).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
helm40
1987 - 1996 F150 & Larger F-Series Trucks
14
Aug 6, 2021 08:14 PM
scott the jensen
Modular V8 (4.6L, 5.4L)
3
Sep 21, 2014 02:11 PM
Schuby
1997 - 2003 F150
7
Jul 25, 2008 09:52 PM
PLatreille
1997 - 2006 Expedition & Navigator
9
Feb 13, 2005 01:11 PM
TMattson
1997 - 2003 F150
2
Dec 31, 2003 02:33 PM




All times are GMT -5. The time now is 02:50 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE