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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Coolant leak

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Old Aug 5, 2020 | 08:15 PM
  #1  
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Coolant leak

So I have a 6.0 Excursion with an Asheville long block in it with about 30k miles. Coming back from a trip last night I was smelling coolant so stopped and looked, and found a slight drip coming from what looked like the center of the engine, water pump area. Haven’t had time to really dig into it but I”m doubting that the water pump has failed in 30k miles.
Question is, what else is up front that will drip coolant? I haven’t done much work on these engines yet so I’m not familiar with what else is up there.
 
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Old Aug 6, 2020 | 08:07 AM
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There’s a number of things up front there. Radiator and heater hoses, the front cover it’s self. The is a metal tube on the passenger side the goes into the top of the front cover that’s worth a look. And the water pump may be ok but still leak at it’s gasket. Just have to dry everything, let it run until it leaks and follow it back upstream.
 
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Old Aug 8, 2020 | 05:30 PM
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I wouldn't just doubt the water pump. I put a new one on when I did my heads and the seal cracked and started leaking maybe around 10k miles.
Pressurize the system and use a bright light and mirror to look under the bottom side of the pulley.
 
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Old Aug 8, 2020 | 09:55 PM
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The metal heater pipe has an o-ring that seats in the front cover right below the alternator. 8mm bolt holds it.
 
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Old Aug 9, 2020 | 06:36 PM
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Originally Posted by 87crewdually
I wouldn't just doubt the water pump. I put a new one on when I did my heads and the seal cracked and started leaking maybe around 10k miles.
Pressurize the system and use a bright light and mirror to look under the bottom side of the pulley.
Yes,I plan to check that as well. Can't overlook anything.
 
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Old Aug 9, 2020 | 06:36 PM
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Originally Posted by SmackDaddy
The metal heater pipe has an o-ring that seats in the front cover right below the alternator. 8mm bolt holds it.
Good tip, thanks!
 
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Old Aug 9, 2020 | 08:38 PM
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Originally Posted by Kai Herrmann
Yes,I plan to check that as well. Can't overlook anything.
You may know this but the water pump has a freeze plug that can also leak. Mine had 5200 miles on it and started weeping coolant around the plug but just enough to make that hot ELC smell but evaporate before it could drip.
 
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Old Aug 9, 2020 | 08:44 PM
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Old Aug 10, 2020 | 06:57 AM
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Originally Posted by SmackDaddy
You may know this but the water pump has a freeze plug that can also leak. Mine had 5200 miles on it and started weeping coolant around the plug but just enough to make that hot ELC smell but evaporate before it could drip.
Nope, didn't know that! I've never had to do anything but regular maintenance on this thing until now so I don't know much about them yet.
 
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Old Aug 10, 2020 | 07:21 PM
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Welcome to the 6.0 world. You will do one of 3 things- #1 learn this motor and how to work on it - #2 spend a butt load of money on people that tell you what's wrong( Most haven't a clue) #3 Sell it.
 
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Old Aug 11, 2020 | 08:31 PM
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Yeah that's where they usually leak when the seals go. The one below was only in service a few months or so with maybe 5k miles (can't remember exactly). But you can see how new it appears.

 
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Old Aug 12, 2020 | 03:24 PM
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Originally Posted by Visurveyor
Welcome to the 6.0 world. You will do one of 3 things- #1 learn this motor and how to work on it - #2 spend a butt load of money on people that tell you what's wrong( Most haven't a clue) #3 Sell it.
Yep, I’ll learn it. I was a mechanic for a long time, I work on everything. I just like to cheat and get some ideas before i tear into something new.

Originally Posted by 87crewdually
Yeah that's where they usually leak when the seals go. The one below was only in service a few months or so with maybe 5k miles (can't remember exactly). But you can see how new it appears.
aftermarket or Motorcraft pump?
 
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Old Aug 12, 2020 | 03:50 PM
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Originally Posted by Kai Herrmann

aftermarket or Motorcraft pump?
Yes. I've had it on both. That last one in the pic was aftermarket and the one before that was Motorcraft.
 
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