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Intermittent cut out

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Old Jul 28, 2020 | 08:50 AM
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Intermittent cut out

Randomly engine/electrical is cutting out while driving. It comes back on and is fine within 2 seconds. Not happening often but enough to **** me off.

did the complete diesel orings kit for sensors etc last year with a very knowledgeable 7.3 friend.

have in the last month replaced the ICP, CPS. Have not replaced IPR yet as we redid it with the orings kit.

what else can y’all think of?

lift valve covers and check for frayed wiring?

ive researched this symptom on the site and need help at this point

 
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Old Jul 28, 2020 | 09:42 AM
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Tell us a little more about your rig, year, model etc.

Check the bottom of the wire harness for the 42 pin connector where it crosses over the captains side valve cover. Been known to rub thru and cause intermittent electrical issues.

Does the engine actually quit running? Wait to start light on the dash come on?
 
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Old Jul 28, 2020 | 10:22 AM
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2002 f250 7.3 php programmer that never caused issues for the past year and a half. One year since I installed it. 4” lift, 4” exhaust, 170k miles.

will check that connector.
 
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Old Jul 28, 2020 | 10:25 AM
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PHP programmer? A chip on the PCM. Even with no previous issues still check it for security
 
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Old Jul 28, 2020 | 04:42 PM
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Check your CPS wiring down to the sensor. If it is cutting out, there is a pending code. I recently found my CPS wiring insulation falling apart and shorting the CPS signal to ground. This was between the water pump and EBP tube against the front cover. Exact same symptoms.

​​​
 
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Old Jul 29, 2020 | 01:49 PM
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I had the same problem as NicMike but mine was with the ICP wiring where it had been replaced previously. As these trucks age, the wiring seems to be becoming more of a problem.
 
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Old Jul 29, 2020 | 05:10 PM
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All good things to check listed above. I'll add make sure the tinnerman nut on the IPR is snug.

I checked all that and still had momentary cutout of the engine, with cutout time getting longer. Turned out to be the ignition switch on the steering column. Go figure.


 
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Old Jul 29, 2020 | 05:40 PM
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Thanks everyone. Will get to these tomorrow evening
 
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Old Jul 29, 2020 | 06:09 PM
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With engine running, just knock on the PCM and see if it shuts down. Folks with chips sometimes don't get the torque on the firewall right and a pothole or RR tracks will knock the truck out.


Denny
 
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Old Jul 30, 2020 | 08:22 PM
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Any updates on this?
 
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Old Jul 30, 2020 | 09:43 PM
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Just got back from camping today. Work 16hrs tomorrow and supposedly massive protests I’ll get stuck working on Saturday. Sunday I’ll pop that hood and see what I can find.
 
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Old Aug 2, 2020 | 02:02 PM
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So I followed the CPS wire up and it joins the wires for the HPOP and EBPV tube. About 2” past this conjecture, there was a area that was already taped from the previous owner. On the underside of this tape was one of the bolts for the large aluminum cover that covers the injectors etc. it’s seems like the top of this bolt had rubbed all the way through this tape and the wiring. I retaped all of it (white electrical), and also used some zip ties to pull it up and off of the cover/bolt.
I’m hoping this will do it. I should know in the next few weeks if it cuts out again.

if it does it will be quite a day of disconnecting it all, pulling the entire CPS wire last up and accessing all of them to check for breaks. I attempted to do this today but it will require me removing the AC pulley among other thing to be able to pull the entire wire up and get to it



 
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Old Aug 3, 2020 | 06:15 AM
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About 30 years ago my wife's van would just die at random times. Spent $100's at different shops, and it just kept happening. One day while we were looking at it a friend come up, asked what was going on.... smiled and said I bet I know what it is..... reached down and yanked on the ground wire.... sparks flew everywhere. The ground on block was loose.... duh....
 
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