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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

7 Mechanical Fuel Pump Failures?!?

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Old Jun 19, 2020 | 09:20 PM
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7 Mechanical Fuel Pump Failures?!?

Hey guys, I have a 1980 f150 with a carbureted 302. I’ve owned it about 6 months and have been through 6-7 mechanical fuel pump. It keeps blowing gas out of the weep hole in the side (straight onto the EXHAUST MANIFOLD) or just failing to pump fuel. I’ve tried spectra from auto-zone, Car-quest brand and Delphi. Does anyone know what could be causing them to fail?!?!? Any help would be appreciated, thanks.
 
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Old Jun 19, 2020 | 10:22 PM
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I would check the fuel line (before the pump). It could be clogged, which could cause the pumps to keep blowing out internal seals. Does your rig have one tank or two?
 
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Old Jun 20, 2020 | 07:27 AM
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Clogged line should not affect the pump. When the needle valve closes in the carb, that is the same as a clogged line, the flow just stops. The pump is designed for this. I would suspect lousy quality pumps from overseas. I am not sure where you could get a better quality pump. I would keep a close check on your oil level, sometimes when the pump goes bad it will pump some fuel into the crankcase.
 
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Old Jun 20, 2020 | 08:52 AM
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Originally Posted by Franklin2
Clogged line should not affect the pump. When the needle valve closes in the carb, that is the same as a clogged line, the flow just stops. The pump is designed for this. I would suspect lousy quality pumps from overseas. I am not sure where you could get a better quality pump. I would keep a close check on your oil level, sometimes when the pump goes bad it will pump some fuel into the crankcase.

Nope not the same at all.

When the needle closes in the carb the pump diaphragm just does not move as the diaphragm return spring can't overcome the outlet pressure as the lever arm can move independently of the diaphragm during the pressure stroke. The pressure stroke is as the arm comes off the fuel pump lobe.
If the flow is restricted the pump diaphragm is working against that extra vacuum/suction. On the suction stroke, the diaphragm is fixed to the lever arm and MUST move with the arm it the suction stroke is as it rides up the pump lobe.
High suction on the inlet will lead to fuel pump diaphragm failures.
So they are not the same at all.

He is experiencing repeated diaphragm failures and this really can only be attributed to high vacuum on the inlet. One or 2 pump failures ya bad pumps but 7 from 2 different manufacturers this is not just bad fuel pumps.

The OP should probably drop the tank and check the inlet screen on the inlet on the sending unit. And back blow the feed line out with shop air.
 
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Old Jun 20, 2020 | 12:15 PM
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Originally Posted by matthewq4b
Nope not the same at all.

When the needle closes in the carb the pump diaphragm just does not move as the diaphragm return spring can't overcome the outlet pressure as the lever arm can move independently of the diaphragm during the pressure stroke. The pressure stroke is as the arm comes off the fuel pump lobe.
If the flow is restricted the pump diaphragm is working against that extra vacuum/suction. On the suction stroke, the diaphragm is fixed to the lever arm and MUST move with the arm it the suction stroke is as it rides up the pump lobe.
High suction on the inlet will lead to fuel pump diaphragm failures.
So they are not the same at all.

He is experiencing repeated diaphragm failures and this really can only be attributed to high vacuum on the inlet. One or 2 pump failures ya bad pumps but 7 from 2 different manufacturers this is not just bad fuel pumps.

The OP should probably drop the tank and check the inlet screen on the inlet on the sending unit. And back blow the feed line out with shop air.
I’ve actually already replaced the tank and the sending unit (only has one tank). Pumps still keep failing, never touched the lines though, and they looked pretty rusty/nasty. Should I change the inlet line all the way back to the tank?
 
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Old Jun 20, 2020 | 12:42 PM
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Originally Posted by dagwood57107
I would check the fuel line (before the pump). It could be clogged, which could cause the pumps to keep blowing out internal seals. Does your rig have one tank or two?
One tank, I’ve already changed the tank and sending unit, haven’t touched the lines though.
 
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Old Jun 20, 2020 | 01:22 PM
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Originally Posted by Jacob80f150
I’ve actually already replaced the tank and the sending unit (only has one tank). Pumps still keep failing, never touched the lines though, and they looked pretty rusty/nasty. Should I change the inlet line all the way back to the tank?
I would if they are that nasty. Pick up a coil of copper / nickel line as it is easy to bend and will not rust as fast as steel line.
Have you replaced all the rubber fuel lines?
Tank to hardline, hard line to pump, and might have some from pump to carb.
The rubber can break down on the inside but look good on the outside.
Dave ----
 
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Old Jun 20, 2020 | 02:11 PM
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Originally Posted by dagwood57107
I would check the fuel line (before the pump). It could be clogged, which could cause the pumps to keep blowing out internal seals. Does your rig have one tank or two?
Sorry, I missed the "before the pump" description.
 
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Old Jun 20, 2020 | 04:03 PM
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Originally Posted by Jacob80f150
One tank, I’ve already changed the tank and sending unit, haven’t touched the lines though.
well you may very well need a new line, but I would blow it out with an air compressor first for testing purposes. There will probably be a few different comments on "how to do this". I'm lazy. I'd remove the gas cap, remove the line going IN to the fuel pump and blow in from there. It will probably blow the sock off in the tank, so when you're all said and done you'll want to put an inline fuel filter before the pump.
 
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Old Jun 21, 2020 | 09:34 AM
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Didn't they use nylon type fuel lines? my 86 seems to have those installed unless a PO replaced the metal with the nylon?
 
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Old Jun 21, 2020 | 12:36 PM
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Originally Posted by dustyroad
Didn't they use nylon type fuel lines? my 86 seems to have those installed unless a PO replaced the metal with the nylon?

Nylon was used if you had an in tank pump otherwise it would be rubber and steel..
 
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Old Jun 21, 2020 | 12:41 PM
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Originally Posted by matthewq4b
Nylon was used if you had an in tank pump otherwise it would be rubber and steel..
nice I thought they switched them all that way
 
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Old Jun 28, 2020 | 05:25 PM
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My 1986 f150 I6 has nylon lines with metal at the end could it be the pushrod or lobe or the way it's being installed. ? Just for thought. Had a friend once had issue with his on third one he realized it was him by mistake . When the engine pushed it out and it was hanging on 1 bolt
 
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Old Jun 30, 2020 | 09:34 AM
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Originally Posted by matthewq4b
Nylon was used if you had an in tank pump otherwise it would be rubber and steel..
My 86 4.9 had blue nylon and quick connects going into tank. All factory with feedback carb and mech pump. I would replace the hardlines and all. If it keeps happening I would question cam lobes. Do you do anything unusual when installing the pumps??

I've never had a problem with various cheap off the shelf pumps.
 
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