Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

CSD T4/SXE Install Write Up

Thread Tools
 
Search this Thread
 
Old May 11, 2020 | 08:36 PM
  #31  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,649
Likes: 894
From: north of Minneapolis, MN
Originally Posted by RacinJasonWV
PDF file has been attached to the 1st post in the thread. This version should be easier to view and print.
Thanks for the recommendation @Dan V and @Sous .

@FordTruckNoob & @slowsure You may be the testers for this write up. Let me know if you find any issues and I'll correct them.
The Noob? Well, he's in for a new kind of experience.
 
Reply
Old May 11, 2020 | 09:55 PM
  #32  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Originally Posted by Dan V
The Noob? Well, he's in for a new kind of experience.
Oh yes now I remember seeing his turbo purchase in Sous’s thread. Whoa! Not sure what it is but it looks like a monster! Actually I googled it after seeing. He’s willing to tackle a bigger job than me. lol. Anxious to see how it works. He may have to get creative on the Y.
 
Reply
Old May 12, 2020 | 04:52 AM
  #33  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,148
Likes: 4,736
From: Henderson, NV
Club FTE Gold Member
Originally Posted by Dan V
The Noob? Well, he's in for a new kind of experience.
Why did I hear that in Schwarzeneggar's voice? "Dat's naht a toomah, dat's Da Nooob!"


 
Reply
Old May 16, 2020 | 08:00 AM
  #34  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Just in case anyone was wondering (I always did) about the clearance between the air filter and hood using my tilted install method, I had the borescope out the other day and snapped some photos with the hood closed. It’s pretty difficult to get a good shot but this is the best one. What I see is plenty of room above the filter even in the tightest spot.

This method allows for lots of room under the filter which should be getting fresh air from the snorkel. It also pulls the filter away from the fender and should reduce introduction of water from the hood/fender gap. It locks the filter in place and positions the intake hose high to clear the inter cooler tube and such.

This of course is just my opinion but explains why I prefer this method instead of the laying it flat and having the filter all the way to the edge of the fender.



 
Reply
Old Jun 28, 2020 | 03:50 PM
  #35  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Small update about this install.

I had considered trying the AIS since the Eswift intake setup allows stock positioning of the CCV tube. It was just a curiosity of how it would flow combined with the SXE. Can you imagine how quiet these 2 would be if paired together? Not that it’s loud now, but just would really step it up (or down) a notch.

Typically I don’t bother with the filter minder when installing the 6637. For this T4 install the AIS was removed and the old previously used 6637 was put back on. The filter minder was added to the end of the filter yesterday for testing purposes before putting in the newly received blue riffraff filter.

The AIS with the modified stock turbo would pull the filter minder (original version) about halfway pretty easily it seemed. The used 6637 with SXE did not show any noticeable movement of the minder. Today’s test was with a few spirited bursts in 80hp daily and then 140hp extreme. It made at least 35psi of boost during the test.

Unless the SXE is making a huge difference in this equation, it is easy to see the 6637 flows drastically better. At this point I don’t think an AIS test is really necessary. Any thoughts before I write it off?
EDIT: I did end up running an AIS test with a vacuum gauge. Here's the link if you are interested. AIS Testing with the SXE

Here’s a photo of the minder after today’s test.

 
Reply
Old Jun 30, 2020 | 10:28 AM
  #36  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
So, let me see if I am following correctly...

- You bought the T4/SXE combo and installed an older/previously used 6637 white filter.
- You had not previously tested the flow of the used 6637 with a filter minder.
- Before installing the new 6637 Donaldson blue filter from Riffraff, you decided to test the used 6637 with a filter minder.
- Prior to the T4/SXE install you observed the MST pulling the filter minder to 50% flow restriction.
- The used 6637 did not trigger any movement of the filter minder.
- You have decided that the 6637 flows more air than the AIS, which I believe has been proven before on the FTE.
- You are attempting to decide if the AIS is worth running with the T4/SXE and filter minder.

So, by you saying "Unless the SXE is making a huge difference in this equation", I think you have your answer. There is a huge difference in how the SXE handles and pushes air. Although, I suspect that the AIS would not provide enough air flow for the T4/SXE, but I could be wrong. I had the AIS with the MST and saw similar readings on my filter minder that you saw. That is why I went with a Donaldson blue 6637 from Riffraff. I wanted to be sure that the T4/SXE had as much air as it needed.

To answer your question about writing the AIS off, I would answer your question with a question. Why not try it?

What do you have to loose other than time?

If the AIS does not flow as much air that is required by the T4/SXE which does handle air differently than the MST, then get with @KubotaOrange76 and see about a swap. I believe he is still looking for an AIS...

If the AIS does flow enough air, wait to make a decision after you have some towing of your car trailer on the system. At that point, figure out if the noise reduction level is worth the extra time and/or cash involved with running one filter or the other.

That would be my advice going forward.


All that said, I am 100% happy with my T4/SXE being fed by a Donaldson blue 6637 with a pre-filter cover. I have thousands of miles on the filter and it looks brand new still. I did have to rotate the cover a bit because a mouse decided to take a small piece for their nest. In my opinion, I don't think there will be much of a noise reduction from the turbo, but I don't know that for sure. I say this because the turbo is already pretty quiet even running the 6637 filter. Worlds quieter than my MST ever was, even running the AIS with the MST.

The way the T4/SXE handles air compared to the MST is different and don't let yourself tell you it is not. For example... Take a deep and fast breath through a drinking straw... That is how the MST and AIS handle air. Take a deep and slow breath through a straw... That is how the T4/SXE and 6637 handle air. I have proven this time and time again in my words, videos and pictures in my T4/SXE thread. Many others have done the same in their threads or in my thread. Just because they are both turbos does not mean they are identical and handle air identically.

Does that make sense?

Let us know what path you take regarding the intake. I will say this... If you try the T4/SXE with the AIS, there are several people here interested in what you see and find out.
 
Reply
Old Jun 30, 2020 | 11:16 AM
  #37  
KubotaOrange76's Avatar
KubotaOrange76
Its Comin Right for us!
Joined: Feb 2005
Posts: 12,225
Likes: 2,678
From: GA
i still looking to swap for ais

in for good read
 
Reply
Old Jun 30, 2020 | 11:44 AM
  #38  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Originally Posted by KubotaOrange76
i still looking to swap for ais

in for good read
I haven’t forgotten about you but am not ready to let it leave the farm just yet. My co-worker is also still interested but you’re on my list of contacts when the time comes too.

@Sous what a detailed response!
You pretty much nailed it in the “get this straight” section.
I guess my main question was if anyone was interested in knowing the results of a potential A to B comparison test. The answer appears to be yes so I will perform this check before installing the new RiffRaff filter. I was curious, but not quite enough to perform only for myself. And like I mentioned and you answered, I didn’t know if it was even worth trying after seeing the extreme difference of no movement at all with the SXE-6637 combo.
Thanks for the response. It may not be quickly but I’ll get back to you guys on this.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

 Joe Kucinski
story-1

10 Fords to Drive Before You Die

 Joe Kucinski
story-2

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-3

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-4

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-5

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-6

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-7

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-8

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-9

Every 2026 Ford Engine Explained

 Brett Foote
Old Jul 22, 2020 | 05:31 PM
  #39  
sjbj's Avatar
sjbj
Laughing Gas
Joined: Jun 2018
Posts: 863
Likes: 96
From: Idaho
Thanks for the write up and thanks for the information on how to make the stock CCV setup work....
 
Reply
Old Jul 22, 2020 | 08:51 PM
  #40  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Originally Posted by sjbj
Thanks for the write up and thanks for the information on how to make the stock CCV setup work....
Glad to help.

Thank Mr @ESwift for the CCV setup. He showed up at just the perfect time during my install to share his method. All I did was take photos during my CCV mod to show how to copy his method. I would highly recommend this setup as it puts all “normal” intakes back on the table with the T4 and allows for easy install of the these intakes without further modification.
 
Reply
Old Jul 22, 2020 | 08:53 PM
  #41  
sjbj's Avatar
sjbj
Laughing Gas
Joined: Jun 2018
Posts: 863
Likes: 96
From: Idaho
Originally Posted by RacinJasonWV
Glad to help.

Thank Mr @ESwift for the CCV setup. He showed up at just the perfect time during my install to share his method. All I did was take photos during my CCV mod to show how to copy his method. I would highly recommend this setup as it puts all “normal” intakes back on the table with the T4 and allows for easy install of the these intakes without further modification.
Good to know. Thx....
 
Reply
Old Jul 22, 2020 | 09:45 PM
  #42  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
I do like how my intake turned out. It goes in or comes out as one piece or I can remove and install just the filter. Although I do like the Eswift method better and would have gone that route.

The CCV was easy enough for me. I went to NAPA and told the guy I needed a 90 degree bend like the CCV hose and same diameter, but longer on both sides. He came back to the front with a Honda or Toyota hose that had four 90 degree bends in it. I cut one out and it fits great.

I like my intake, but would have preferred to keep the OEM CCV ring.
 
Reply
Old Jul 22, 2020 | 09:57 PM
  #43  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Originally Posted by Sous
I do like how my intake turned out. It goes in or comes out as one piece or I can remove and install just the filter. Although I do like the Eswift method better and would have gone that route.

The CCV was easy enough for me. I went to NAPA and told the guy I needed a 90 degree bend like the CCV hose and same diameter, but longer on both sides. He came back to the front with a Honda or Toyota hose that had four 90 degree bends in it. I cut one out and it fits great.

I like my intake, but would have preferred to keep the OEM CCV ring.
I have not reconnected my CCV yet as it’s still vented to atmosphere for the time being. So I have a cap on the tube for now.
One of the main reasons for my delay is I plan to install a catch can. I have the part already but the current setup is working so this keeps getting bumped down on my to-do list.

You bring up a good point about the rubber hose though. This would make that a simple stock install as well with no need for a parts run.

The main reason I like it is because now all the other filter systems will work easily. I have the 6637 on it right now. But have been trialing the AIS. And could go to S&B or AFE anytime I want with no fabrication work.

The CSD intake pushed the 6637 all the way to the fender and was a tight fit. It worked fine but wasn’t the way I like to position the filter. So the eswift setup allowed me to run the 6637 exactly like I have in the past.
 
Reply
Old Nov 25, 2020 | 10:11 PM
  #44  
RacinJasonWV's Avatar
RacinJasonWV
Thread Starter
|
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,867
Likes: 2,338
From: WV
Club FTE Silver Member

Updated the pdf at the beginning of the thread to version 1.1 based on some feedback from member's installation process and my own recent 363 swap. The original posts about the installation process have also been updated to reflect these changes.

The original version had 60 views when removed it to upload the new version. I was happy to see it may be helping some folks.
 
Reply
Old Nov 26, 2020 | 05:36 AM
  #45  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,148
Likes: 4,736
From: Henderson, NV
Club FTE Gold Member
Do you want me to type up a Turbonator version?
 
Reply



All times are GMT -5. The time now is 10:20 PM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE