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Spark plug install mistake

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Old Feb 26, 2020 | 10:49 PM
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Spark plug install mistake

Strange coincidence that after not participating here for a while, I chimed in today on a thread about potential issues for a new eco owner and mentioned spark plug intervals. On the way home from work, cylinder 3 started misfiring. I knew I was coming up at around 30k on the plugs which is when I swap them, but is odd timing anyway.

But in this case I think my issues were my own fault. I suspect I put far too much dielectric grease on the boot on cylinders 3, and borderline too much on cylinder 5. Honestly I don't know how I wasn't SOL sooner by the look of this boot/cop. I can't even scrape away the corrosion to get to metal. Thankfully had a spare cop in the garage so I could get everything squared away tonight

Anyhow, sharing my error in the hopes it saves others from the same. I still used grease on the boots this round, but in guarded amounts.


 
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Old Feb 27, 2020 | 06:00 AM
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Thank you for heads up!!
 
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Old Feb 27, 2020 | 03:09 PM
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Why dielectric grease? That's an insulator. Seems to be the wrong application. You'd be better off using nothing.
 
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Old Feb 27, 2020 | 03:34 PM
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may or maynot be related as with the exceptionally high boost (up to 16 psi) it's not unusual to see a spark plug failure like this as i'm sure you know, no boost= little problems are no big deal, big boost= little problems become big deals- and you got lucky!
 
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Old Feb 27, 2020 | 03:36 PM
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Originally Posted by rbentnail
Why dielectric grease? That's an insulator. Seems to be the wrong application. You'd be better off using nothing.

CORRECT! The dielectric grease goes on the outside of the boot to seal the plug well not on the inside.
 
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Old Feb 27, 2020 | 06:47 PM
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I know on my 6.2 all the newboots had a package of silicone lube so they went on. I was told to put nothing on the pill or spring in the coil.
 
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Old Feb 28, 2020 | 05:58 AM
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Dielectric grease, or tune-up grease, is a silicone-based grease that repels moisture and protects electrical connections against corrosion. ... The grease does not conduct electricity, so it shouldn't be applied directly to the mating surfaces (pins and sockets) of an electrical connection.

I copied this from Permatex's literature
 
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Old Jun 22, 2021 | 01:23 PM
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Originally Posted by ford390gashog
CORRECT! The dielectric grease goes on the outside of the boot to seal the plug well not on the inside.
That is incorrect. Watch this video posted to YouTube by a Ford Service Technician. At about the 10:50 mark he shows a small amount of dielectric grease on the inside of the new spark plug boot.

 
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Old Jun 22, 2021 | 01:53 PM
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Originally Posted by ohenry
That is incorrect. Watch this video posted to YouTube by a Ford Service Technician. At about the 10:50 mark he shows a small amount of dielectric grease on the inside of the new spark plug boot.

https://www.youtube.com/watch?v=A042BqRDHTc
You dug up a old thread to post a video of one person's repair? Dielectric grease is not conductive and is a insulator.
 
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Old Jun 22, 2021 | 03:56 PM
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And you're still wrong, but I'm not going to waste anymore of my time debating you. Anyone who wants to know can find the answer for themselves.
 
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Old Jun 23, 2021 | 05:44 AM
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https://www.waytekwire.com/products/...ectric-Grease/
 
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