Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

2003 Ford Excursion 7.3

Thread Tools
 
Search this Thread
 
Old Aug 21, 2019 | 05:23 PM
  #16  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by Colorado350

I’m Not sure if this was what was posted earlier or not but maybe it’ll help
Yes. I had that same post bookmarked for my reference
 
Reply
Old Aug 21, 2019 | 05:35 PM
  #17  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by '88 E-350
The gray wire is some add-on.

When the key is in the on position does the theft light flash rapidly or does it turn off? If it turns off the PATS is working and isn't your starting problem. If it's blinking rapidly try a spare programmed key if you have one. Also, if it's flashing and you leave the key on for about 30 seconds or so it'll flash the fault code. It'll be one flash followed by 3-6 flashes to give the 2 digit fault code.

Once we know if the light is flashing or off when the key is turned on we can go from there with the no-start.

@Swaybar1 Have you tried unplugging your fuel bowl heater plug? Mine is unplugged. You may not need it in LA either. Here's a thread from last year when I went through a long drawn troubleshooting and fix. If this is PATS related, this should give you an idea of what code the theft light is indicating.

 
Reply
Old Aug 21, 2019 | 06:00 PM
  #18  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
See if this loads

Here is a video of what is flashing without the key in the ignition.
 
Attached Files
Reply
Old Aug 21, 2019 | 06:29 PM
  #19  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by Swaybar1
Here is a video of what is flashing without the key in the ignition.

I just walked out to look at mine, and it is the normal operation of the theft light. It will keep blinking at that frequency all the time when the keys is out.

If you have rapid blinking when you turn the key to the on position and before you try to start the vehicle, then there might be a PATS related issue. Can you post a video of what it does from the point you inset the key to the point that you try to start cranking and it doesn't turn over. Outside of this being a PATS related issue, here are some things that you can check, if not done already.

- Battery voltage - preferably both batteries should be above 12.4V
- Oil level - The HEUI injectors need the hydraulics to fire
- Fuel Pump - Do you hear the fuel pump priming when you turn the key and are waiting to start?
- Fuel pressure in the bowl - turn the yellow **** behind the bowl and Diesel should pour out from behind the engine to the ground.
- Fuel filter - Do you know when it was replaced? Have you opened it to see that it is not clogged up?
- CPS - Do you know when it was last replaced?
- ICP - Have you tried to unplug the ICP sensor and tried to start it? If there's oil inside the sensor wires, then you need to replace the ICP.

PS: If you are replacing any of the sensors, please get the Motorcraft branded replacements. Our 7.3's are a brand conscious about these sensors

Here are some reference diagrams.


This is the back of the Fuel Bowl.

This should give you an idea of the Sensor locations.
 
Reply
Old Aug 21, 2019 | 06:29 PM
  #20  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
2nd video

This is what it looks like when the key is put in in the vehicle it started.

The theft light goes away.

Number 30 fuse was checked.
 
Attached Files
Reply
Old Aug 21, 2019 | 06:35 PM
  #21  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by Swaybar1
This is what it looks like when the key is put in in the vehicle it started.

The theft light goes away.

Number 30 fuse was checked.

Looking at both videos, I do not think this is a PATS issue at all. Check the items that I have mentioned in my previous post. The other question then would be if you have any water intrusion into the IDM.
 
Reply
Old Aug 21, 2019 | 06:50 PM
  #22  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
Was Running

Scenario yesterday: I got the call that the vehicle would not go into Drive/reverse after parking. This was also after driving it for a good portion of the day. The vehicle was idling when I arrived to check out the steering cable and different items associated with steering to see if I could quickly fix the problem. My wife turned off the car and I unscrewed the fuse block to get a better vantage point at looking at the steering column and cable. After finding out what was the problem with the selector I didn't put things back together and the vehicle wouldn't start from there. I'm not sure if I blew a fuse or if maybe disconnecting the batteries had something to do with it but I will be bringing the batteries home to charge .

Regarding the earlier post :
- Battery voltage - preferably both batteries should be above 12.4V -12.09 on the passenger side battery
And 12.10 on the driver side battery

- Oil level - The HEUI injectors need the hydraulics to fire - currently oil is found to be at the bottom of the operation level

- Fuel Pump - Do you hear the fuel pump priming when you turn the key and are waiting to start? I'm not sure on the fuel pump but there is a hog sound that I always thought was the fuel pump priming

- Fuel pressure in the bowl - turn the yellow **** behind the bowl and Diesel should pour out from behind the engine to the ground. I heard a trickle noise but not much pressure, did CD so on the ground and can smell it

- Fuel filter - Do you know when it was replaced? Have you opened it to see that it is not clogged up?

- CPS - Do you know when it was last replaced? I'm not sure what this is but also we purchased this vehicle with in the last eight months so I'm not sure when it was replaced

- ICP - Have you tried to unplug the ICP sensor and tried to start it? If there's oil inside the sensor wires, then you need to replace the ICP. I'm not sure what or where this is and when it was replaced last but of course I would always use Motorcraft products on this vehicle

PS: If you are replacing any of the sensors, please get the Motorcraft branded replacements. Our 7.3's are a brand conscious about these sensors

Here are some reference diagrams.


This is the back of the Fuel Bowl.

This should give you an idea of the Sensor locations.
 
Reply
Old Aug 21, 2019 | 07:56 PM
  #23  
'88 E-350's Avatar
'88 E-350
Fleet Mechanic
15 Year Member
Joined: Jul 2010
Posts: 1,753
Likes: 34
From: Los Angeles, Ca.
The hog snort/fart sound is from the ABS module. The fuel pump should be a constant hiss/mild buzz kinda sound. When you turn the key on it should run for about 15-20 seconds then stop . The pump is on the inboard side of the frame rail near the driver's door, get down there and see if you hear it.

What area are you in?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Aug 21, 2019 | 09:51 PM
  #24  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by Swaybar1
Scenario yesterday: I got the call that the vehicle would not go into Drive/reverse after parking. This was also after driving it for a good portion of the day. The vehicle was idling when I arrived to check out the steering cable and different items associated with steering to see if I could quickly fix the problem. My wife turned off the car and I unscrewed the fuse block to get a better vantage point at looking at the steering column and cable. After finding out what was the problem with the selector I didn't put things back together and the vehicle wouldn't start from there. I'm not sure if I blew a fuse or if maybe disconnecting the batteries had something to do with it but I will be bringing the batteries home to charge .
What was the problem with the gear selector?

- Battery voltage - preferably both batteries should be above 12.4V -12.09 on the passenger side battery
And 12.10 on the driver side battery
This looks to be a good battery.


- Oil level - The HEUI injectors need the hydraulics to fire - currently oil is found to be at the bottom of the operation level
If the oil level is closer to the bottom of the hash marks, you might want to add some oil to bring up the level. From what I've read / experienced, these engines need to be kept topped up to correct levels of oil to ensure the injectors have enough oil pressure to operate.

- Fuel Pump - Do you hear the fuel pump priming when you turn the key and are waiting to start? I'm not sure on the fuel pump but there is a hog sound that I always thought was the fuel pump priming
As mentioned, the hog/snort sound is not the fuel pump. Open the hood and then you can hear the fuel pump relay (located on the passenger side inner fender just past the battery) rattling off till the bowl is primed. Depending on the supply and condition of the filter, it might run for a while till the bowl fills up.

- CPS - Do you know when it was last replaced? I'm not sure what this is but also we purchased this vehicle with in the last eight months so I'm not sure when it was replaced
This is usually the first place to start troubleshooting.
 
Reply
Old Aug 22, 2019 | 12:01 AM
  #25  
Stewart_H's Avatar
Stewart_H
Super Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2004
Posts: 29,380
Likes: 118
From: Central Coast of CA
Club FTE Gold Member
Originally Posted by Swaybar1
OK, so I attempted to use the directions to cancel the Pats system.
What directions? Where are you reading you can cancel the PATS on the Excursion?

Stewart
 
Reply
Old Aug 22, 2019 | 01:35 AM
  #26  
'88 E-350's Avatar
'88 E-350
Fleet Mechanic
15 Year Member
Joined: Jul 2010
Posts: 1,753
Likes: 34
From: Los Angeles, Ca.
I'm guessing he read about 'resetting' the PATS. I don't remember the procedure, but I had to do it a few times when I changed tunes using a SuperChips 1705. It's a key cycling thing like so many seconds off then on or some kinda thing like that. If there actually is a way to cancel it I'd love to know, as would the rest of the Ford enthusiast world.
 
Reply
Old Aug 22, 2019 | 05:47 AM
  #27  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,838
Likes: 187
From: NoVA
Club FTE Gold Member
Originally Posted by Nicmike
The no start requires several checks on your part:

Engine oil level
Fuel pressure out the drain on the fuel bowl with the key on
battery voltage stays above 10 volts when cranking
Connections on valve covers are tight INSIDE and OUTSIDE
Air filter is not clogged or sucked into the intake tube.
More than 1/4 tank of fuel
Transmission is reporting P or N to the computer

After those, you need a computer to check further for HPOP oil pressures and codes
Quoting Mike's post of things to check from another thread in the 7.3 forum for your reference. You need enough oil pressure (IIRC 500psi minimum) to get those injectors going. Also, since you mentioned that the EX was not going into Drive/Reverse, this may be an indication of a failed Transmission Position Sensor/Neutral Safety Switch. Also, have you tried to start the truck in Neutral? If this is true, then you might have a loose Torx bolt in your column shifter. Here's a video on how to fix this.

 
Reply
Old Aug 22, 2019 | 06:43 AM
  #28  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
Can't figure...

Scenario yesterday: I got the call that the vehicle would not go into Drive/reverse after parking. This was also after driving it for a good portion of the day. The vehicle was idling when I arrived to check out the steering cable and different items associated with steering to see if I could quickly fix the problem. My wife turned off the car and I unscrewed the fuse block to get a better vantage point at looking at the steering column and cable. After finding out what was the problem with the selector I didn't put things back together and the vehicle wouldn't start from there. I'm not sure if I blew a fuse or if maybe disconnecting the batteries had something to do with it but I will be bringing the batteries home to charge .

Regarding the earlier post :
- Battery voltage - preferably both batteries should be above 12.4V -12.09 on the passenger side battery
And 12.10 on the driver side battery

- Oil level - The HEUI injectors need the hydraulics to fire - currently oil is found to be at the bottom of the operation level

- Fuel Pump - Do you hear the fuel pump priming when you turn the key and are waiting to start? I'm not sure on the fuel pump but there is a hog sound that I always thought was the fuel pump priming

- Fuel pressure in the bowl - turn the yellow **** behind the bowl and Diesel should pour out from behind the engine to the ground. I heard a trickle noise but not much pressure, did CD so on the ground and can smell it

- Fuel filter - Do you know when it was replaced? Have you opened it to see that it is not clogged up?

- CPS - Do you know when it was last replaced? I'm not sure what this is but also we purchased this vehicle with in the last eight months so I'm not sure when it was replaced

- ICP - Have you tried to unplug the ICP sensor and tried to start it? If there's oil inside the sensor wires, then you need to replace the ICP. I'm not sure what or where this is and when it was replaced last but of course I would always use Motorcraft products on this vehicle

PS: If you are replacing any of the sensors, please get the Motorcraft branded replacements. Our 7.3's are a brand conscious about these sensors

Here are some reference diagrams.


This is the back of the Fuel Bowl.

This should give you an idea of the Sensor locations.
 
Reply
Old Aug 22, 2019 | 06:46 AM
  #29  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
Selector

The reason it could not go into drive was because the linkage below had come off. After I reattached it it went through the positions fine. I did try to start it in neutral with the same results.
 
Reply
Old Aug 22, 2019 | 06:59 AM
  #30  
Swaybar1's Avatar
Swaybar1
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 108
Likes: 0
Apologies

Sorry for the double reply. When I picked up my phone it showed that the reply had not submitted so I hit submit again.
 
Reply



All times are GMT -5. The time now is 04:45 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE